Burnham 4FHL-107A Installation And Operating Instructions Manual Download Page 16

16

LES SYSTÈMES À EAU CHAUDE NE DOIVENT PAS 

ÊTRE SOUMIS À UNE PRESSION DÉPASSANT 

30 LIVRES, À MOINS QUE LA CHAUDIÈRE SOIT 

CONÇUE SPÉCIALEMENT POUR UNE PRESSION 

DE FONCTIONNEMENT PLUS ÉLEVÉE. SI LA 

PRESSION INTERNE DE LA CHAUDIÈRE DÉPASSE 

LA PRESSION PARAMÉTRÉE DE LA SOUPAPE DE 

SÛRETÉ, CETTE DERNIÈRE RELÂCHERA DE LA 

PRESSION IMMÉDIATEMENT, MAIS LA CAUSE DE 

CETTE DÉCOMPRESSION DOIT ÊTRE EXAMINÉE 

ET CORRIGÉE. LA PRESSION EXCESSIVE EST 

DANGEREUSE. DE PLUS, ELLE POURRAIT 

ENDOMMAGER LE SYSTÈME DE CHAUFFAGE OU 

CAUSER DES BLESSURES OU DES DOMMAGES 

MATÉRIELS SÉRIEUX.
NE PAS soutirer de l’eau de la chaudière lorsque  

celle-ci est en marche. Si la chaudière fonctionne, ne 

pas y ajouter de l’eau en ouvrant complètement la vanne 

d’alimentation; ajouter l’eau lentement.

 

3. BURNER

A.

 Check wiring of all fuel valves. Verify that wiring 

is correct according to the factory supplied wiring 

diagram.

B. 

Leave all manual fuel valves closed. This includes  

manual shutoff valves supplied with the boiler and 

facility installed valves at the boiler site.

C.

 Perform all burner pre-startup checks according 

to the burner manufacturer's specifications. Refer 

to the burner manufacturer's installation manual    

furnished with the boiler.

D.

 Turn boiler on and verify that fuel valves are 

closed during the burner pre-purge cycle. Turn 

boiler off and disconnect power.

E.

 Adjust burner according to the burner 

manufacturer's specifications. Target CO

2

 level  

is 13% for optimum efficiency, but a range of

 

12.5-13.0% is acceptable.

4.  TEST CONTROLS

   

Before installation of the boiler is considered complete 

the operation of the boiler controls should be checked, 

particularly the low water cutoff and the high limit 

control.

Avant que l’installation de la chaudière soit considérée 

comme terminée, vérifier le fonctionnement de ses 

dispositifs de contrôle, en particulier les interrupteurs 

à bas niveau d’eau et le contrôleur de température 

maximale.

1.  

ALWAYS INSPECT INSTALLATION BEFORE 

STARTING BURNER.

2.  FILL HEATING SYSTEM WITH WATER.

   

Any time that raw water is introduced to the boiler 

it must be heated to at least 180ºF immediately to 

dissipate the dissolved gases which can otherwise 

cause internal corrosion to the boiler.

Chaque fois que de l’eau non traitée est introduite 

dans la chaudière, il faut immédiatement la chauffer 

jusqu’à 100°C (180°F) pour dissiper les gaz dissous qui, 

autrement, pourraient provoquer de la corrosion interne.

A. Steam Boilers

  Fill boiler to normal water line.    

Water should be visible in the gauge glass.  

 

After boiler is in operation, make up water should 

be added slowly to maintain the water level. 

B.

  

Hot Water Boilers

  In a hot water heating 

system, the boiler and the entire system 

(other than the tank) must be full of water for 

satisfactory operation. Water should be added 

to the system until the boiler pressure gauge 

registers normal system design operating  

pressure. To ensure that the system is full, water 

should come out of all air vents when opened.

   

ON A HOT WATER SYSTEM THE PRESSURE MUST 

NOT EXCEED 30 POUNDS UNLESS THE BOILER IS 

ESPECIALLY DESIGNED FOR A HIGHER MAXIMUM 

WORKING PRESSURE. IF A BOILER PRESSURE EXCEEDS 

PRESSURE SETTING OF SAFETY RELIEF VALVE, VALVE 

WILL RELIEVE IMMEDIATELY, BUT CAUSE OF RELIEF 

MUST BE INVESTIGATED AND CORRECTED. EXCESS 

PRESSURE IS DANGEROUS, IN ADDITION, COULD CAUSE 

DAMAGE TO HEATING SYSTEM, PERSONAL INJURY OR 

SERIOUS PROPERTY DAMAGE.

DO NOT draw water from the boiler while in use. When 

adding water while boiler is in operation, do not open 

the supply valve fully, but add water slowly.

 

SECTION III  — OPERATING INSTRUCTIONS

Summary of Contents for 4FHL-107A

Page 1: ...hnician BEFORE installing read all instructions in this manual and all other information shipped with the boiler Post all instructions and manuals near the boiler for reference by service personnel Pe...

Page 2: ...es having jurisdiction should be consulted before installations are made C All wiring on boilers installed in Canada shall be made in accordance with the Canadian Electrical Code and or Local Regulati...

Page 3: ...ne Burner boiler systems produce steam or hot water in a pressurized vessel by mixing extremely flammable gaseous liquid or solid fuels with air to produce combustion and very hot products of combusti...

Page 4: ...e s ret sont absents ou install s l aide de cavaliers Ne pas faire fonctionner si une commande un interrupteur un composant ou un dispositif est entr en contact avec de l eau Improper installation adj...

Page 5: ...e combustible contiennent de l alumine de la silice des m taux lourds du monoxyde de carbone des oxydes d azote des ald hydes ou d autres substances toxiques ou dangereuses pouvant causer la mort ou d...

Page 6: ...ted piping electrical and control systems used and maintained in the boiler room Le terme syst me de br leur chaudi re utilis dans ce manuel signifie tout quipement m canique ou lectrique y compris la...

Page 7: ...esting Controls 16 17 Initial Cleaning Steam Boilers 17 Initial Cleaning Water Boilers 17 18 Water Boiler Operation 18 Boiler Water Treatment 18 pH or Alkalinity Test 18 Warnings about Frequent Water...

Page 8: ...ombustion efficiency of over 80 This manual gives the necessary information for the proper installation operation maintenance and service of units For special installation problems contact Burnham Com...

Page 9: ...um capacity and will light off and have stable and consistent combustion On installations where a natural draft stack is used causing high breeching drafts the boiler locking blade damper on boilers e...

Page 10: ...altitude installations above 1 000 ft An adjustment of 3 5 per 1 000 ft of elevation is recommended 6 LOCATION OF ASME STAMPING DATA The ASME stamping data is located as follows 1 Series 4FH Sizes 63...

Page 11: ...the boiler warms up If formation of condensate persists the low limit should be adjusted upward until condensate no longer forms Water boilers and low pressure steam boilers must have a set LFH at 12...

Page 12: ...es in the boiler metal These stresses can cause damage to the boiler by loosening tubes or in more severe instances can crack tube sheet ligaments furnaces or waterlegs B If temperature differentials...

Page 13: ...MANUAL 9 RELIEF VALVES Boiler relief valves are normally shipped loose and have been properly sized for your boiler The aggregate capacity of the relief valves as stamped on the valve rating plates mu...

Page 14: ...14 FIGURE 4 TS 71 130 D INSTALLATION INSTRUCTIONS FIGURE 3 TS 71 176 B...

Page 15: ...15 TS 71 131 D FIGURE 5 TS 3 101 4 INSTALLATION INSTRUCTIONS FIGURE 6...

Page 16: ...control Avant que l installation de la chaudi re soit consid r e comme termin e v rifier le fonctionnement de ses dispositifs de contr le en particulier les interrupteurs bas niveau d eau et le contr...

Page 17: ...afety relief valve using extreme care to avoid damaging it A Check Operating Control Raise and lower operating control setting as required to start and stop burner B Warning Check High Limit Control J...

Page 18: ...WATER TREATMENT Boiler water treatment will help maximize the effectiveness and prolong the life of pressure vessels The general objectives of boiler water treatment are A Remove corrosive gases from...

Page 19: ...chaudi re par l oxyg ne provoque la corrosion des composants en fer et en acier et peut mener une d faillance La garantie standard de Burnham ne couvre pas les probl mes caus s par la contamination de...

Page 20: ...emperature to increase even if the gauge pressure is 0 It is better to allow the entire system to cool gradually never force cool the boiler as damage can also be inflicted due to thermal shock G When...

Page 21: ...rbulator replacement is from the front smokebox Turbulators should be installed and removed from the front of the boiler only Series 4FH All 4FH Series boilers come equipped with turbulators in all th...

Page 22: ...to solder joints on bellows and float when this type of control is used Check the float for evidence of collapse and check mercury bulb where applicable for mercury separation or discoloration DO NOT...

Page 23: ...at the end of heating season Drain off boiler water until it runs clear while holding the boiler temperature between 180 and 200 F Then refill to top of gauge glass B Water Boilers Since a water boile...

Page 24: ...ion Safety Controls Flame Failure Weekly Operator If flame display installed read and log for both pilot and main flames notify service organization if readings are very high very low or fluctuating r...

Page 25: ...ition Interlock Annually Service Technician Refer to burner instructions Low Fire Start Interlock Annually Service Technician Refer to burner instructions Automatic Changeover At Least Annually Servic...

Page 26: ...26...

Page 27: ...27...

Page 28: ...Product under conditions varying materially from those under such Products is usually tested under industry standards as of the shipment time C Any damage to the Product due to abrasion erosion corro...

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