Burnham 2PV Series Installation, Operating And Service Instructions Download Page 5

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a.  If result is greater than or equal to 50 ft³ per 

1,000 Btuh, space is considered an 

unconfi ned 

space

.

b.  If result is less than 50 ft³ per 1,000 Btuh, space 

is considered a 

confi ned space

.

4.  Determine building type. A building of 

unusually 

tight construction

 has the following characteristics:

a.  Walls and ceiling exposed to outside atmosphere 

have a continuous water vapor retarder with a 
rating of 1 perm or less with openings gasketed 
and sealed, and;

b.  Weather-stripping has been added on openable 

windows and doors, and;

c.  Caulking or sealants applied in joints around 

window and door frames, between sole plates 
and fl oors, between wall-ceiling joints, between 
wall panels, at plumbing and electrical 
penetrations, and at other openings.

5.  For boiler located in an 

unconfi ned space in a 

building of

 

other than unusually tight construction

adequate combustion and ventilation air is normally 
provided by fresh air infi ltration through cracks 
around windows and doors.

6.  For boiler located within 

unconfi ned space in 

building of unusually tight construction

 or within 

confi ned space

, provide outdoor air through two 

permanent openings which communicate directly or 
by duct with the outdoors or spaces (crawl or attic) 
freely communicating with the outdoors. Locate one 
opening within 12 inches of top of space. Locate 
remaining opening within 12 inches of bottom of 
space. Minimum dimension of air opening is 3 
inches. Size each opening per following:

a.  Direct communication with outdoors. Minimum 

free area of 1 square inch per 4,000 Btu per hour 
input of all equipment in space.

b.  Vertical ducts. Minimum free area of 1 square 

inch per 4,000 Btu per hour input of all 
equipment in space. Duct cross-sectional area 
shall be same as opening free area.

c.  Horizontal ducts. Minimum free area of 1 square 

inch per 2,000 Btu per hour input of all 
equipment in space. Duct cross-sectional area 
shall be same as opening free area.

 

Alternate method for boiler located within confi ned 
space

. Use indoor air if two permanent openings 

communicate directly with additional space(s) of 
suffi cient volume such that combined volume of all 
spaces meet criteria for unconfi ned space. Size each 
opening for minimum free area of 1 square inch per 
1,000 Btu per hour input of all equipment in spaces, 
but not less than 100 square inches.

7.  Ventilation Duct Louvers and Grilles. Equip outside 

openings with louvers to prevent entrance of rain 
and snow, and screens to prevent entrance of insects 
and rodents. Louvers and grilles must be fi xed in 
open position or interlocked with equipment to open 
automatically before burner operation. Screens must 
not be smaller than ¼ inch mesh.

 

Consider the blocking effect of louvers, grilles and 
screens when calculating the opening size to provide 
the required free area. If free area of louver or grille 
is not known, assume wood louvers have 20-25 
percent free area and metal louvers and grilles have 
60-75 percent free area.

I

.

 

Do not install boiler

 where gasoline or other 

fl ammable vapors or liquids, or sources of hydrocarbons 
(i.e. bleaches, cleaners, chemicals, sprays, paint 
removers, fabric softeners, etc.) are used or stored.

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II. Unpack Boiler

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A.

  Move boiler to approximate installed position.

B.

  Remove all crate fasteners.

C.

  Lift outside container and remove with all other inside 

protective spacers and bracing.  Save two of the 
wooden slats from the container sleeve for use in 
Paragraphs E and F.

D.

  Remove all boiler hold-down fasteners.

E.

  Tilt the boiler to one side and slide a wooden slat under 

the two raised feet.

F.

  Tilt the boiler to the other side and slide another 

wooden slat under the two raised feet.

G.

  Slide the boiler forward or backward off the skid using 

the two wooden slats as runners.

H

.  Move boiler to its permanent location.

Summary of Contents for 2PV Series

Page 1: ...r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B _ _ _ _ I _ V P _ 0 2 r e b m u N l a i r e S r e l i o B _ _ _ _ _ _ _ 6 e t a D n o i t a l...

Page 2: ...t u p n i s a g e c u d e r o t d e c i f i r o y l l a i c e p s n e e b F x i d n e p p A d n a 2 1 8 n o i t c e S 1 3 2 2 Z I S N A 4 5 A P F N e d o C s a G l e u F l a n o i t a N e h t r e p r...

Page 3: ...n o i s n e m i D t n e t n o C r e t a W s n o l l a G g n i p p i h S x o r p p A b l t h g i e W A B C D V P 3 0 2 0 2 4 1 6 1 1 0 1 8 5 5 1 2 3 5 6 2 V P 4 0 2 3 2 7 1 1 1 8 5 5 1 4 9 0 3 V P 5 0...

Page 4: ...s s a o t d e d i v o r p e b t s u m n o i t s u b m o c The following guideline is based on the National Fuel Gas Code NFPA 54 ANSI Z223 1 1 Determine volume of space boiler room Rooms communicatin...

Page 5: ...al space s of sufficient volume such that combined volume of all spaces meet criteria for unconfined space Size each opening for minimum free area of 1 square inch per 1 000 Btu per hour input of all...

Page 6: ...is a hot water boiler must be full of water to operate safely Refer to Section X for low water cut off piping and wiring instructions K If it is required to perform a long term pressure test of the hy...

Page 7: ...trapped air L Oil grease and other foreign materials which accumulate in new hot water boilers and a new or reworked system should be boiled out and then thoroughly flushed A qualified water treatmen...

Page 8: ...having jurisdiction specifies a gravity factor be applied For specific gravity greater than 0 70 apply gravity factor from Table 4 If exact specific gravity is not shown choose next higher value For m...

Page 9: ...i c e p S y t i v a r G n o i t c e r r o C r o t c a F 0 5 0 0 1 1 0 3 1 7 0 1 5 5 0 4 0 1 0 4 1 4 0 1 0 6 0 0 0 1 0 5 1 0 0 1 5 6 0 6 9 0 0 6 1 7 9 0 0 7 0 3 9 0 0 7 1 4 9 0 5 7 0 0 9 0 0 8 0 7 8 0...

Page 10: ...1 1 6 r e b m u n t r a p t i K n o i t i s n a r T t n e V A t n a l a e s f o e b u t e c n u o G N I N R A W r o c i l l a t e m n o n l e e t s s s e l n i a t s 6 1 3 e p y T r o 4 0 3 e p y T d...

Page 11: ...e time of removal of an existing boiler the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation while the other appliances remain...

Page 12: ...using the procedure outlined below for the Gasket Less Vent System G N I N R A W f o h t g n e l d e l l a t s n i m u m i x a m d e e c x e r e v e N e p i p h t g n e l e l b a t s u j d a r o f s...

Page 13: ...locking band and rest against the end of the female pipe Verify the factory installed gasket is not dislodged or cut d Smooth sealant around joint for a continuous seal Reapply sealant if necessary e...

Page 14: ...e any door window or gravity air inlet d Minimum 4 feet 6 feet in Canada horizontally from and in no case above or below unless a 4 foot horizontal distance is maintained from electric meters gas mete...

Page 15: ...s II circuit between thermostat and boiler Run wires through grommet in Jacket Left Side Panel Set thermostat heat anticipator to 0 6 amps See Figure 10 D Wire boiler Boiler is rated for 120 VAC 60 he...

Page 16: ...one valves or balancing valves 3 Attach hose to hose bib located just below isolation valve in boiler supply piping Terminate hose in five gallon bucket at a suitable floor drain or outdoor area 4 Sta...

Page 17: ...ame should have clearly defined inner cone with no yellow tipping Orange yellow streaks should not be confused with true yellow tipping Figure 16 Main Burner Flame J Check thermostat operation Raise a...

Page 18: ...ifold pressure Do not reduce more than 0 3 inch w c If boiler is still overfired contact your Burnham distributor or Regional Office for replacement Gas Orifice b Increase input rate if less than 98 o...

Page 19: ...19 Figure 17 Operating Instructions...

Page 20: ...20...

Page 21: ...21...

Page 22: ...22...

Page 23: ...ve gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wa...

Page 24: ...examine all flue passageways a If passageways are free of soot and obstruction replace canopy secure and seal using kit available from Burnham Distributors Part No 6111716 b If passageways need clean...

Page 25: ...screws holding pilot burner to pilot bracket b Disconnect pilot tubing c Disconnect all other leads to pilot d Select pilot assembly with identical model number reconnect leads and pilot tubing Resecu...

Page 26: ...Pressure 3 Start boiler and read pressure on manometer when boiler water temperature reaches operating temperature Refer to Table 8 for minimum readings NOTE If switch drops out before boiler reaches...

Page 27: ...o m m o C 0 1 D 2 x e H y v a e H 0 2 t u N e r a w d r a H n o m m o C 2 E 2 F 2 o N y e K n i d e d u l c n I t e k s a G g n i t n u o M r e w o l B 8 4 0 6 0 2 8 1 9 4 0 6 0 2 8 1 F 2 r e w o l B...

Page 28: ...1 D 3 y a r T r e n r u B 5 0 3 0 0 6 8 1 7 1 5 0 4 0 0 6 8 1 7 1 5 0 5 0 0 6 8 1 7 1 5 0 6 0 0 6 8 1 7 1 E 3 y l b m e s s A g e L e s a B 1 0 0 6 8 1 6 4 1 E 3 g e L e s a B 1 2 0 0 6 8 1 7 4 2 E 3...

Page 29: ...3 4 0 0 6 2 2 8 1 3 5 0 0 6 2 2 8 1 3 6 0 0 6 2 2 8 1 l a r u t a N D 4 y l n O s a G k n i P 5 4 e c i f i r O r e n r u B n i a M 1 1 7 2 2 8 3 1 1 7 2 2 8 5 1 1 7 2 2 8 7 1 1 7 2 2 8 9 D 4 e n a p...

Page 30: ...P A 5 o N y e K h t i w d e d u l c n I P K 6 4 1 8 8 3 l l e w y e n o H e n a p o r P P L e c i f i r O t o l i P C 5 T P N x D O 8 1 g n i t t i F t u N n o i s s e r p m o C E 5 d n a A 5 o N y e...

Page 31: ...0 7 1 4 0 6 1 E 6 r o o D e l b a v o m e R t n o r F t e k c a J 4 4 3 0 7 1 4 0 6 1 4 4 4 0 7 1 4 0 6 1 4 4 5 0 7 1 4 0 6 1 4 4 6 0 7 1 4 0 6 1 F 6 l e n a P t n o r F r e w o L t e k c a J 3 1 3 0...

Page 32: ...32...

Page 33: ...0 6 1 0 6 1 1 E 7 V P 4 0 2 3 0 2 g n o L 2 1 x D I 6 1 3 g n i b u T e n o c i l i S h t g n e L y f i c e p S 7 0 0 6 1 0 9 V P 5 0 2 g n o L 3 1 x D I 6 1 3 g n i b u T e n o c i l i S V P 6 0 2 g...

Page 34: ...y t i t n a u Q V P 3 0 2 V P 4 0 2 V P 5 0 2 V P 6 0 2 n o t r a C y r o s s e c c A t n e V d e t e k s a G 8 3 2 3 0 7 1 1 1 6 3 2 5 0 7 1 1 1 6 A 8 r o t c e n n o C t n e V 6 0 3 6 1 1 8 1 7 0 3...

Page 35: ...o connect the probe LWCO to the supply or return piping as shown below LWCO Location draining the heating system Many probe LWCO manufacturers recommend an annual inspection of the probe How to Wire L...

Page 36: ...l remedies in the courts THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03...

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