Burnham 2PV Series Installation, Operating And Service Instructions Download Page 35

35

 

A 24 VAC LWCO is used primarily for gas fi red boilers 
where a 24 volt control circuit exists within the boiler.  
However, a 24 VAC LWCO can only be used if the 
boiler manufacturer has provided piping and wiring 
connections and instructions to allow for this 
application.

How to Test

 

Shut off fuel supply.  Lower water level until water 
level is BELOW the LWCO.  Generate a boiler demand 
by turning up thermostat.  Boiler should not attempt to 
operate.  Increase the water level by fi lling the system.  
The boiler should attempt to operate once the water 
level is above the LWCO.

X.  Low Water Cut Off (LWCO) on Hot Water Boilers

Wiring of Typical LWCO

When

 

A low water cutoff is required to protect a hot water 
boiler when any connected heat distributor (radiation) is 
installed below the top of the hot water boiler (i.e. 
baseboard on the same fl oor level as the boiler).  In 
addition, some jurisdictions require the use of a LWCO 
with a hot water boiler.

Where

 

The universal location for a LWCO on both gas and oil 
hot water boilers is above the boiler, in either the supply 
or return piping.  The minimum safe water level of a 
water boiler is at the uppermost top of the boiler; that is, 
it must be full of water to operate safely.

What Kind

 

Typically, in residential applications, a probe type 
LWCO is used instead of a fl oat type, due to their 
relative costs and the simplicity of piping for a probe 
LWCO.

How to Pipe

 

A “tee” is commonly used to connect the probe LWCO 
to the supply or return piping, as shown below.  

LWCO Location

draining the heating system.  Many probe LWCO 
manufacturers recommend an annual inspection of the 
probe.

How to Wire

 

LWCO’s are available in either 120 VAC or 24 VAC 
confi gurations.  The 120 VAC confi guration can be 
universally applied to both gas and oil boilers by wiring 
it in the line voltage service to the boiler (after the 
service switch, if so equipped).

 

The presence of water in a properly installed LWCO 
will cause the normally open contact of the LWCO to 
close, thus providing continuity of the 120 VAC service 
to the boiler.

 

It is recommended to supply power to the probe LWCO 
with the same line voltage boiler service as shown 
below.

 

Select the appropriate size tee using the LWCO 
manufacturer’s instructions.  Often, the branch 

connection must have a

 

minimum

 diameter to 

prevent bridging between the probe and the tee.  Also, 
the run of the tee must have a minimum diameter to 
prevent the end of the probe from touching or being 
located too close to the inside wall of the run of the tee.

 

Ideally, manual shutoff valves should be located above 
the LWCO and the boiler to allow for servicing.  This 
will allow probe removal for inspection without 

G

N

I

N

R

A

W

.

)

O

C

W

L

(

f

f

O

t

u

C

r

e

t

a

W

w

o

L

t

e

k

r

a

m

r

e

t

f

a

n

a

l

l

a

t

s

n

i

o

t

s

e

r

i

w

y

r

o

t

c

a

f

t

u

c

o

t

T

P

M

E

T

T

A

T

O

N

O

D

.

f

f

O

t

u

C

r

e

t

a

W

w

o

L

r

o

f

d

e

i

f

i

t

n

e

d

i

y

l

l

a

c

i

f

i

c

e

p

s

s

n

o

i

t

c

e

n

n

o

c

e

s

u

y

l

n

O

.

s

n

o

i

t

c

u

r

t

s

n

i

s

'

r

e

r

u

t

c

a

f

u

n

a

m

)

O

C

W

L

(

f

f

O

t

u

C

r

e

t

a

W

w

o

L

e

h

t

w

o

l

l

o

f

,

s

e

s

a

c

l

l

a

n

I

Summary of Contents for 2PV Series

Page 1: ...r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B _ _ _ _ I _ V P _ 0 2 r e b m u N l a i r e S r e l i o B _ _ _ _ _ _ _ 6 e t a D n o i t a l...

Page 2: ...t u p n i s a g e c u d e r o t d e c i f i r o y l l a i c e p s n e e b F x i d n e p p A d n a 2 1 8 n o i t c e S 1 3 2 2 Z I S N A 4 5 A P F N e d o C s a G l e u F l a n o i t a N e h t r e p r...

Page 3: ...n o i s n e m i D t n e t n o C r e t a W s n o l l a G g n i p p i h S x o r p p A b l t h g i e W A B C D V P 3 0 2 0 2 4 1 6 1 1 0 1 8 5 5 1 2 3 5 6 2 V P 4 0 2 3 2 7 1 1 1 8 5 5 1 4 9 0 3 V P 5 0...

Page 4: ...s s a o t d e d i v o r p e b t s u m n o i t s u b m o c The following guideline is based on the National Fuel Gas Code NFPA 54 ANSI Z223 1 1 Determine volume of space boiler room Rooms communicatin...

Page 5: ...al space s of sufficient volume such that combined volume of all spaces meet criteria for unconfined space Size each opening for minimum free area of 1 square inch per 1 000 Btu per hour input of all...

Page 6: ...is a hot water boiler must be full of water to operate safely Refer to Section X for low water cut off piping and wiring instructions K If it is required to perform a long term pressure test of the hy...

Page 7: ...trapped air L Oil grease and other foreign materials which accumulate in new hot water boilers and a new or reworked system should be boiled out and then thoroughly flushed A qualified water treatmen...

Page 8: ...having jurisdiction specifies a gravity factor be applied For specific gravity greater than 0 70 apply gravity factor from Table 4 If exact specific gravity is not shown choose next higher value For m...

Page 9: ...i c e p S y t i v a r G n o i t c e r r o C r o t c a F 0 5 0 0 1 1 0 3 1 7 0 1 5 5 0 4 0 1 0 4 1 4 0 1 0 6 0 0 0 1 0 5 1 0 0 1 5 6 0 6 9 0 0 6 1 7 9 0 0 7 0 3 9 0 0 7 1 4 9 0 5 7 0 0 9 0 0 8 0 7 8 0...

Page 10: ...1 1 6 r e b m u n t r a p t i K n o i t i s n a r T t n e V A t n a l a e s f o e b u t e c n u o G N I N R A W r o c i l l a t e m n o n l e e t s s s e l n i a t s 6 1 3 e p y T r o 4 0 3 e p y T d...

Page 11: ...e time of removal of an existing boiler the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation while the other appliances remain...

Page 12: ...using the procedure outlined below for the Gasket Less Vent System G N I N R A W f o h t g n e l d e l l a t s n i m u m i x a m d e e c x e r e v e N e p i p h t g n e l e l b a t s u j d a r o f s...

Page 13: ...locking band and rest against the end of the female pipe Verify the factory installed gasket is not dislodged or cut d Smooth sealant around joint for a continuous seal Reapply sealant if necessary e...

Page 14: ...e any door window or gravity air inlet d Minimum 4 feet 6 feet in Canada horizontally from and in no case above or below unless a 4 foot horizontal distance is maintained from electric meters gas mete...

Page 15: ...s II circuit between thermostat and boiler Run wires through grommet in Jacket Left Side Panel Set thermostat heat anticipator to 0 6 amps See Figure 10 D Wire boiler Boiler is rated for 120 VAC 60 he...

Page 16: ...one valves or balancing valves 3 Attach hose to hose bib located just below isolation valve in boiler supply piping Terminate hose in five gallon bucket at a suitable floor drain or outdoor area 4 Sta...

Page 17: ...ame should have clearly defined inner cone with no yellow tipping Orange yellow streaks should not be confused with true yellow tipping Figure 16 Main Burner Flame J Check thermostat operation Raise a...

Page 18: ...ifold pressure Do not reduce more than 0 3 inch w c If boiler is still overfired contact your Burnham distributor or Regional Office for replacement Gas Orifice b Increase input rate if less than 98 o...

Page 19: ...19 Figure 17 Operating Instructions...

Page 20: ...20...

Page 21: ...21...

Page 22: ...22...

Page 23: ...ve gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wa...

Page 24: ...examine all flue passageways a If passageways are free of soot and obstruction replace canopy secure and seal using kit available from Burnham Distributors Part No 6111716 b If passageways need clean...

Page 25: ...screws holding pilot burner to pilot bracket b Disconnect pilot tubing c Disconnect all other leads to pilot d Select pilot assembly with identical model number reconnect leads and pilot tubing Resecu...

Page 26: ...Pressure 3 Start boiler and read pressure on manometer when boiler water temperature reaches operating temperature Refer to Table 8 for minimum readings NOTE If switch drops out before boiler reaches...

Page 27: ...o m m o C 0 1 D 2 x e H y v a e H 0 2 t u N e r a w d r a H n o m m o C 2 E 2 F 2 o N y e K n i d e d u l c n I t e k s a G g n i t n u o M r e w o l B 8 4 0 6 0 2 8 1 9 4 0 6 0 2 8 1 F 2 r e w o l B...

Page 28: ...1 D 3 y a r T r e n r u B 5 0 3 0 0 6 8 1 7 1 5 0 4 0 0 6 8 1 7 1 5 0 5 0 0 6 8 1 7 1 5 0 6 0 0 6 8 1 7 1 E 3 y l b m e s s A g e L e s a B 1 0 0 6 8 1 6 4 1 E 3 g e L e s a B 1 2 0 0 6 8 1 7 4 2 E 3...

Page 29: ...3 4 0 0 6 2 2 8 1 3 5 0 0 6 2 2 8 1 3 6 0 0 6 2 2 8 1 l a r u t a N D 4 y l n O s a G k n i P 5 4 e c i f i r O r e n r u B n i a M 1 1 7 2 2 8 3 1 1 7 2 2 8 5 1 1 7 2 2 8 7 1 1 7 2 2 8 9 D 4 e n a p...

Page 30: ...P A 5 o N y e K h t i w d e d u l c n I P K 6 4 1 8 8 3 l l e w y e n o H e n a p o r P P L e c i f i r O t o l i P C 5 T P N x D O 8 1 g n i t t i F t u N n o i s s e r p m o C E 5 d n a A 5 o N y e...

Page 31: ...0 7 1 4 0 6 1 E 6 r o o D e l b a v o m e R t n o r F t e k c a J 4 4 3 0 7 1 4 0 6 1 4 4 4 0 7 1 4 0 6 1 4 4 5 0 7 1 4 0 6 1 4 4 6 0 7 1 4 0 6 1 F 6 l e n a P t n o r F r e w o L t e k c a J 3 1 3 0...

Page 32: ...32...

Page 33: ...0 6 1 0 6 1 1 E 7 V P 4 0 2 3 0 2 g n o L 2 1 x D I 6 1 3 g n i b u T e n o c i l i S h t g n e L y f i c e p S 7 0 0 6 1 0 9 V P 5 0 2 g n o L 3 1 x D I 6 1 3 g n i b u T e n o c i l i S V P 6 0 2 g...

Page 34: ...y t i t n a u Q V P 3 0 2 V P 4 0 2 V P 5 0 2 V P 6 0 2 n o t r a C y r o s s e c c A t n e V d e t e k s a G 8 3 2 3 0 7 1 1 1 6 3 2 5 0 7 1 1 1 6 A 8 r o t c e n n o C t n e V 6 0 3 6 1 1 8 1 7 0 3...

Page 35: ...o connect the probe LWCO to the supply or return piping as shown below LWCO Location draining the heating system Many probe LWCO manufacturers recommend an annual inspection of the probe How to Wire L...

Page 36: ...l remedies in the courts THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03...

Reviews: