Burnham 2PV Series Installation, Operating And Service Instructions Download Page 13

13

h.  Once the installation is complete, operate 

appliance and inspect all joints to ensure that fl ue 
gases and/or liquid condensate will not escape. 

F. 

 Install Vent Pipe, Burnham Gasketed Vent System.

1.  Procedure for Joining Burnham Gasketed Vent Pipe 

and Fittings.  See Figure 8B.

a.  Wipe the male end of each joint using an alcohol 

pad to remove any dirt and grease.

b.  Align weld seams in pipes and use a slight 

twisting motion to FULLY insert male end into 
female end of joint.  Ensure bead in male end of 
pipe is below locking band and rest against the 
end of the female pipe.  Verify the factory-
installed gasket is not dislodged or cut

c.  Tighten locking band by HAND with a 5/16" nut 

driver until snug plus ¼ turn.  DO NOT 
SECURE JOINTS WITH SHEET METAL 
SCREWS OR POP RIVETS.  DO NOT 
PUNCTURE THE VENT SYSTEM!

d.  Once the installation is complete, operate 

appliance and inspect all joints to ensure that fl ue 
gases and/or liquid condensate will not escape.  

G. 

 Install Vent Pipe, Burnham Gasket-Less & Gasketed 

Vent System.

1.  Procedure for joining the male end of Burnham 

Gasket-Less Vent with the female end of Burnham 
Gasketed Vent.  See Figure 8C.

Figure 8B:  Burnham Gasketed Vent Joint Detail

Figure 8C:  Burnham Gasket-Less Male and 

Gasketed Female Vent Joint Detail

c.  Align weld seams in pipes and use a slight 

twisting motion to FULLY insert male end into 
female end of joint.  Ensure bead in male end of 
pipe is below locking band and rest against the 
end of the female pipe.  Verify the factory-
installed gasket is not dislodged or cut.

d.  Smooth sealant around joint for a continuous 

seal.  Reapply sealant if necessary.

e.  Tighten locking band by HAND with a 5/16" nut 

driver until snug plus ¼ turn.  DO NOT 
SECURE JOINTS WITH SHEET METAL 
SCREWS OR POP RIVETS.  DO NOT 
PUNCTURE THE VENT SYSTEM!

f.  Once the installation is complete, operate 

appliance and inspect all joints to ensure that fl ue 
gases and/or liquid condensate will not escape. 

2.  Procedure for joining the female end of Burnham 

Gasket-Less Vent with the male end of Burnham 
Gasketed Vent.  See Figure 8D.

Figure 8D:  Burnham Gasket-Less Female and 

Gasketed Male Vent Joint Detail

a.  Clean joints of pipe or fi ttings using an alcohol 

pad to remove any dirt and grease.

b.  Slip a locking band over female (bell) end of 

pipe/fi tting.

c.  Apply a continuous ¼ inch bead of sealant 

around male end of joint no more than 1/8 inch 
from end.

d.  Align weld seams in pipes and use a slight 

twisting motion to FULLY insert male end into 
female end of joint.

e.  Smooth sealant around joint for a continuous 

seal.  Reapply sealant if necessary.

f.  Slip the locking band over joint and align closest 

bead in locking band with bead in male end of 
pipe.

g.  Tighten locking band by HAND with a 5/16" nut 

driver until snug plus ¼ turn.  DO NOT 
SECURE JOINTS WITH SHEET METAL 
SCREWS OR POP RIVETS.  DO NOT 
PUNCTURE THE VENT SYSTEM!

a.  Clean the male end of each joint using an alcohol 

pad to remove any dirt and grease.

b.  Apply a continuous ¼ inch bead of sealant 

around male end of joint no more than 1/8 inch 
from end.

Summary of Contents for 2PV Series

Page 1: ...r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B _ _ _ _ I _ V P _ 0 2 r e b m u N l a i r e S r e l i o B _ _ _ _ _ _ _ 6 e t a D n o i t a l...

Page 2: ...t u p n i s a g e c u d e r o t d e c i f i r o y l l a i c e p s n e e b F x i d n e p p A d n a 2 1 8 n o i t c e S 1 3 2 2 Z I S N A 4 5 A P F N e d o C s a G l e u F l a n o i t a N e h t r e p r...

Page 3: ...n o i s n e m i D t n e t n o C r e t a W s n o l l a G g n i p p i h S x o r p p A b l t h g i e W A B C D V P 3 0 2 0 2 4 1 6 1 1 0 1 8 5 5 1 2 3 5 6 2 V P 4 0 2 3 2 7 1 1 1 8 5 5 1 4 9 0 3 V P 5 0...

Page 4: ...s s a o t d e d i v o r p e b t s u m n o i t s u b m o c The following guideline is based on the National Fuel Gas Code NFPA 54 ANSI Z223 1 1 Determine volume of space boiler room Rooms communicatin...

Page 5: ...al space s of sufficient volume such that combined volume of all spaces meet criteria for unconfined space Size each opening for minimum free area of 1 square inch per 1 000 Btu per hour input of all...

Page 6: ...is a hot water boiler must be full of water to operate safely Refer to Section X for low water cut off piping and wiring instructions K If it is required to perform a long term pressure test of the hy...

Page 7: ...trapped air L Oil grease and other foreign materials which accumulate in new hot water boilers and a new or reworked system should be boiled out and then thoroughly flushed A qualified water treatmen...

Page 8: ...having jurisdiction specifies a gravity factor be applied For specific gravity greater than 0 70 apply gravity factor from Table 4 If exact specific gravity is not shown choose next higher value For m...

Page 9: ...i c e p S y t i v a r G n o i t c e r r o C r o t c a F 0 5 0 0 1 1 0 3 1 7 0 1 5 5 0 4 0 1 0 4 1 4 0 1 0 6 0 0 0 1 0 5 1 0 0 1 5 6 0 6 9 0 0 6 1 7 9 0 0 7 0 3 9 0 0 7 1 4 9 0 5 7 0 0 9 0 0 8 0 7 8 0...

Page 10: ...1 1 6 r e b m u n t r a p t i K n o i t i s n a r T t n e V A t n a l a e s f o e b u t e c n u o G N I N R A W r o c i l l a t e m n o n l e e t s s s e l n i a t s 6 1 3 e p y T r o 4 0 3 e p y T d...

Page 11: ...e time of removal of an existing boiler the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation while the other appliances remain...

Page 12: ...using the procedure outlined below for the Gasket Less Vent System G N I N R A W f o h t g n e l d e l l a t s n i m u m i x a m d e e c x e r e v e N e p i p h t g n e l e l b a t s u j d a r o f s...

Page 13: ...locking band and rest against the end of the female pipe Verify the factory installed gasket is not dislodged or cut d Smooth sealant around joint for a continuous seal Reapply sealant if necessary e...

Page 14: ...e any door window or gravity air inlet d Minimum 4 feet 6 feet in Canada horizontally from and in no case above or below unless a 4 foot horizontal distance is maintained from electric meters gas mete...

Page 15: ...s II circuit between thermostat and boiler Run wires through grommet in Jacket Left Side Panel Set thermostat heat anticipator to 0 6 amps See Figure 10 D Wire boiler Boiler is rated for 120 VAC 60 he...

Page 16: ...one valves or balancing valves 3 Attach hose to hose bib located just below isolation valve in boiler supply piping Terminate hose in five gallon bucket at a suitable floor drain or outdoor area 4 Sta...

Page 17: ...ame should have clearly defined inner cone with no yellow tipping Orange yellow streaks should not be confused with true yellow tipping Figure 16 Main Burner Flame J Check thermostat operation Raise a...

Page 18: ...ifold pressure Do not reduce more than 0 3 inch w c If boiler is still overfired contact your Burnham distributor or Regional Office for replacement Gas Orifice b Increase input rate if less than 98 o...

Page 19: ...19 Figure 17 Operating Instructions...

Page 20: ...20...

Page 21: ...21...

Page 22: ...22...

Page 23: ...ve gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wa...

Page 24: ...examine all flue passageways a If passageways are free of soot and obstruction replace canopy secure and seal using kit available from Burnham Distributors Part No 6111716 b If passageways need clean...

Page 25: ...screws holding pilot burner to pilot bracket b Disconnect pilot tubing c Disconnect all other leads to pilot d Select pilot assembly with identical model number reconnect leads and pilot tubing Resecu...

Page 26: ...Pressure 3 Start boiler and read pressure on manometer when boiler water temperature reaches operating temperature Refer to Table 8 for minimum readings NOTE If switch drops out before boiler reaches...

Page 27: ...o m m o C 0 1 D 2 x e H y v a e H 0 2 t u N e r a w d r a H n o m m o C 2 E 2 F 2 o N y e K n i d e d u l c n I t e k s a G g n i t n u o M r e w o l B 8 4 0 6 0 2 8 1 9 4 0 6 0 2 8 1 F 2 r e w o l B...

Page 28: ...1 D 3 y a r T r e n r u B 5 0 3 0 0 6 8 1 7 1 5 0 4 0 0 6 8 1 7 1 5 0 5 0 0 6 8 1 7 1 5 0 6 0 0 6 8 1 7 1 E 3 y l b m e s s A g e L e s a B 1 0 0 6 8 1 6 4 1 E 3 g e L e s a B 1 2 0 0 6 8 1 7 4 2 E 3...

Page 29: ...3 4 0 0 6 2 2 8 1 3 5 0 0 6 2 2 8 1 3 6 0 0 6 2 2 8 1 l a r u t a N D 4 y l n O s a G k n i P 5 4 e c i f i r O r e n r u B n i a M 1 1 7 2 2 8 3 1 1 7 2 2 8 5 1 1 7 2 2 8 7 1 1 7 2 2 8 9 D 4 e n a p...

Page 30: ...P A 5 o N y e K h t i w d e d u l c n I P K 6 4 1 8 8 3 l l e w y e n o H e n a p o r P P L e c i f i r O t o l i P C 5 T P N x D O 8 1 g n i t t i F t u N n o i s s e r p m o C E 5 d n a A 5 o N y e...

Page 31: ...0 7 1 4 0 6 1 E 6 r o o D e l b a v o m e R t n o r F t e k c a J 4 4 3 0 7 1 4 0 6 1 4 4 4 0 7 1 4 0 6 1 4 4 5 0 7 1 4 0 6 1 4 4 6 0 7 1 4 0 6 1 F 6 l e n a P t n o r F r e w o L t e k c a J 3 1 3 0...

Page 32: ...32...

Page 33: ...0 6 1 0 6 1 1 E 7 V P 4 0 2 3 0 2 g n o L 2 1 x D I 6 1 3 g n i b u T e n o c i l i S h t g n e L y f i c e p S 7 0 0 6 1 0 9 V P 5 0 2 g n o L 3 1 x D I 6 1 3 g n i b u T e n o c i l i S V P 6 0 2 g...

Page 34: ...y t i t n a u Q V P 3 0 2 V P 4 0 2 V P 5 0 2 V P 6 0 2 n o t r a C y r o s s e c c A t n e V d e t e k s a G 8 3 2 3 0 7 1 1 1 6 3 2 5 0 7 1 1 1 6 A 8 r o t c e n n o C t n e V 6 0 3 6 1 1 8 1 7 0 3...

Page 35: ...o connect the probe LWCO to the supply or return piping as shown below LWCO Location draining the heating system Many probe LWCO manufacturers recommend an annual inspection of the probe How to Wire L...

Page 36: ...l remedies in the courts THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03...

Reviews: