Burnham 2PV Series Installation, Operating And Service Instructions Download Page 11

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A.

 General Guidelines.

1.  Vent system installation must be in accordance with 

National Fuel Gas Code

, NFPA 54/ANSI Z221.3, 

Part 7, Venting of Equipment; and/or CAN/CGA 
B149 Installation Codes, Section 7, Venting Systems 
and Air Supply for Appliances; or applicable 
provisions of local building codes. Contact local 
building or fi re offi cials about restrictions and 
installation inspection in your area.

2.  This appliance requires a Special Gas Vent. Use 

Vent Connector and Vent Terminal in Vent 
Accessory Carton provided with boiler (See Repair 
Parts, Key No. 8). The product is designed to use 
Burnham supplied AL 29-4C

® 

Stainless Steel vent 

system components.  The following manufacturers 
offer similar AL 29-4C

® 

components and are 

approved for use with this product:  Heat-Fab Inc. - 
Saf-T-Vent, Flex-L International Inc., - Star-34, 
Protech Systems, Inc. - FasNSeal™, and Z-Flex U. 
S., Inc. - Z-Vent. The use of these alternate 
manufacturer's venting systems will require adapters 
to connect to the Burnham supplied vent connector 
and vent terminal. These adapters are not supplied 
with this unit and should be obtained from the 
supplier of the alternate manufacturer's  venting 
system.  See Table 5 for complete list of Burnham 
Vent System Components.

3.  Vent length restrictions are based on equivalent feet 

of vent pipe (total length of straight pipe in feet plus 
5 equivalent feet for each 45° or 90° elbow).  Do not 
exceed the maximum certifi ed vent length of 25 
equivalent feet.  The minimum certifi ed vent length 
is 7 equivalent feet.  Do not include vent terminal or 
vent connector in equivalent feet calculations.

4.  Do not install venting system components on the 

exterior of the building except as specifi cally 
required by these instructions.

5.  This 2PV boiler may only be sidewall vented; it may 

not be vertically vented, as through a roof.

B.

 

Removal of Existing Boiler.

 For installations not 

involving the replacement of an existing boiler, proceed 
to Step C.

 

When an existing boiler is removed from a common 
venting system, the common venting system is likely to 
be too large for proper venting of the remaining 
appliances. At the time of removal of an existing boiler, 
the following steps shall be followed with each 
appliance remaining connected to the common venting 
system placed in operation, while the other appliances 
remaining connected to the common venting system are 
not in operation:
1.  Seal any unused openings in the common venting 

system.

2.  Visually inspect the venting system for proper size 

and horizontal pitch and determine there is no 
blockage or restriction, leakage, corrosion, and other 
defi ciencies which could cause an unsafe condition.

3.  Insofar as is practical, close all building doors and 

windows and all doors between the space in which 
the appliances remaining connected to the common 
venting system are located and other spaces of the 
building. Turn on clothes dryers and any appliance 
not connected to the common venting system. Turn 
on any exhaust fans, such as range-hoods and 
bathroom exhausts, so they will operate at maxi mum 
speed. Do not operate a summer exhaust fan. Close 
fi replace dampers.

4.  Place in operation the appliance being inspected. 

Follow the Lighting (or Operating) Instructions. 
Adjust thermo stat so appliance will operate 
continuously.

5.  Test for spillage at the drafthood relief opening after 

5 minutes of main burner operation. Use the fl ame 
of a match or candle, or smoke from a cigarette, 
cigar or pipe.

6.  After it has been determined that each appliance 

remain ing connected to the common venting system 
properly vents when tested as outlined above, return 
doors, win dows, exhaust fans, fi replace dampers and 
any other gas burning appliance to their previous 
conditions of use.

7.  Any improper operation of the common venting 

system should be corrected so the installation 
conforms with the 

National Fuel Gas Code

, NFPA 

54/ANSI Z223.1. When resizing any portion of the 
common venting  system,  the common venting 
system should be resized to approach the minimum 
size as determined using the appropriate tables in 
Part II in the 

National Fuel Gas Code

, NFPA 54/

ANSI Z223.1.

C.

 Install Vent Connector.

1.  Remove vent connector from vent accessory carton.

2.  Remove gaskets, orifi ce plate and hardware from 

blower outlet fl ange.

3. Assemble orifi ce plate gaskets, orifi ce plate, and 

vent connector. See Figure 7.

4.  Secure vent connector with washers and locknuts. 

Figure 7: Vent Connector Installation

Summary of Contents for 2PV Series

Page 1: ...r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B _ _ _ _ I _ V P _ 0 2 r e b m u N l a i r e S r e l i o B _ _ _ _ _ _ _ 6 e t a D n o i t a l...

Page 2: ...t u p n i s a g e c u d e r o t d e c i f i r o y l l a i c e p s n e e b F x i d n e p p A d n a 2 1 8 n o i t c e S 1 3 2 2 Z I S N A 4 5 A P F N e d o C s a G l e u F l a n o i t a N e h t r e p r...

Page 3: ...n o i s n e m i D t n e t n o C r e t a W s n o l l a G g n i p p i h S x o r p p A b l t h g i e W A B C D V P 3 0 2 0 2 4 1 6 1 1 0 1 8 5 5 1 2 3 5 6 2 V P 4 0 2 3 2 7 1 1 1 8 5 5 1 4 9 0 3 V P 5 0...

Page 4: ...s s a o t d e d i v o r p e b t s u m n o i t s u b m o c The following guideline is based on the National Fuel Gas Code NFPA 54 ANSI Z223 1 1 Determine volume of space boiler room Rooms communicatin...

Page 5: ...al space s of sufficient volume such that combined volume of all spaces meet criteria for unconfined space Size each opening for minimum free area of 1 square inch per 1 000 Btu per hour input of all...

Page 6: ...is a hot water boiler must be full of water to operate safely Refer to Section X for low water cut off piping and wiring instructions K If it is required to perform a long term pressure test of the hy...

Page 7: ...trapped air L Oil grease and other foreign materials which accumulate in new hot water boilers and a new or reworked system should be boiled out and then thoroughly flushed A qualified water treatmen...

Page 8: ...having jurisdiction specifies a gravity factor be applied For specific gravity greater than 0 70 apply gravity factor from Table 4 If exact specific gravity is not shown choose next higher value For m...

Page 9: ...i c e p S y t i v a r G n o i t c e r r o C r o t c a F 0 5 0 0 1 1 0 3 1 7 0 1 5 5 0 4 0 1 0 4 1 4 0 1 0 6 0 0 0 1 0 5 1 0 0 1 5 6 0 6 9 0 0 6 1 7 9 0 0 7 0 3 9 0 0 7 1 4 9 0 5 7 0 0 9 0 0 8 0 7 8 0...

Page 10: ...1 1 6 r e b m u n t r a p t i K n o i t i s n a r T t n e V A t n a l a e s f o e b u t e c n u o G N I N R A W r o c i l l a t e m n o n l e e t s s s e l n i a t s 6 1 3 e p y T r o 4 0 3 e p y T d...

Page 11: ...e time of removal of an existing boiler the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation while the other appliances remain...

Page 12: ...using the procedure outlined below for the Gasket Less Vent System G N I N R A W f o h t g n e l d e l l a t s n i m u m i x a m d e e c x e r e v e N e p i p h t g n e l e l b a t s u j d a r o f s...

Page 13: ...locking band and rest against the end of the female pipe Verify the factory installed gasket is not dislodged or cut d Smooth sealant around joint for a continuous seal Reapply sealant if necessary e...

Page 14: ...e any door window or gravity air inlet d Minimum 4 feet 6 feet in Canada horizontally from and in no case above or below unless a 4 foot horizontal distance is maintained from electric meters gas mete...

Page 15: ...s II circuit between thermostat and boiler Run wires through grommet in Jacket Left Side Panel Set thermostat heat anticipator to 0 6 amps See Figure 10 D Wire boiler Boiler is rated for 120 VAC 60 he...

Page 16: ...one valves or balancing valves 3 Attach hose to hose bib located just below isolation valve in boiler supply piping Terminate hose in five gallon bucket at a suitable floor drain or outdoor area 4 Sta...

Page 17: ...ame should have clearly defined inner cone with no yellow tipping Orange yellow streaks should not be confused with true yellow tipping Figure 16 Main Burner Flame J Check thermostat operation Raise a...

Page 18: ...ifold pressure Do not reduce more than 0 3 inch w c If boiler is still overfired contact your Burnham distributor or Regional Office for replacement Gas Orifice b Increase input rate if less than 98 o...

Page 19: ...19 Figure 17 Operating Instructions...

Page 20: ...20...

Page 21: ...21...

Page 22: ...22...

Page 23: ...ve gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wa...

Page 24: ...examine all flue passageways a If passageways are free of soot and obstruction replace canopy secure and seal using kit available from Burnham Distributors Part No 6111716 b If passageways need clean...

Page 25: ...screws holding pilot burner to pilot bracket b Disconnect pilot tubing c Disconnect all other leads to pilot d Select pilot assembly with identical model number reconnect leads and pilot tubing Resecu...

Page 26: ...Pressure 3 Start boiler and read pressure on manometer when boiler water temperature reaches operating temperature Refer to Table 8 for minimum readings NOTE If switch drops out before boiler reaches...

Page 27: ...o m m o C 0 1 D 2 x e H y v a e H 0 2 t u N e r a w d r a H n o m m o C 2 E 2 F 2 o N y e K n i d e d u l c n I t e k s a G g n i t n u o M r e w o l B 8 4 0 6 0 2 8 1 9 4 0 6 0 2 8 1 F 2 r e w o l B...

Page 28: ...1 D 3 y a r T r e n r u B 5 0 3 0 0 6 8 1 7 1 5 0 4 0 0 6 8 1 7 1 5 0 5 0 0 6 8 1 7 1 5 0 6 0 0 6 8 1 7 1 E 3 y l b m e s s A g e L e s a B 1 0 0 6 8 1 6 4 1 E 3 g e L e s a B 1 2 0 0 6 8 1 7 4 2 E 3...

Page 29: ...3 4 0 0 6 2 2 8 1 3 5 0 0 6 2 2 8 1 3 6 0 0 6 2 2 8 1 l a r u t a N D 4 y l n O s a G k n i P 5 4 e c i f i r O r e n r u B n i a M 1 1 7 2 2 8 3 1 1 7 2 2 8 5 1 1 7 2 2 8 7 1 1 7 2 2 8 9 D 4 e n a p...

Page 30: ...P A 5 o N y e K h t i w d e d u l c n I P K 6 4 1 8 8 3 l l e w y e n o H e n a p o r P P L e c i f i r O t o l i P C 5 T P N x D O 8 1 g n i t t i F t u N n o i s s e r p m o C E 5 d n a A 5 o N y e...

Page 31: ...0 7 1 4 0 6 1 E 6 r o o D e l b a v o m e R t n o r F t e k c a J 4 4 3 0 7 1 4 0 6 1 4 4 4 0 7 1 4 0 6 1 4 4 5 0 7 1 4 0 6 1 4 4 6 0 7 1 4 0 6 1 F 6 l e n a P t n o r F r e w o L t e k c a J 3 1 3 0...

Page 32: ...32...

Page 33: ...0 6 1 0 6 1 1 E 7 V P 4 0 2 3 0 2 g n o L 2 1 x D I 6 1 3 g n i b u T e n o c i l i S h t g n e L y f i c e p S 7 0 0 6 1 0 9 V P 5 0 2 g n o L 3 1 x D I 6 1 3 g n i b u T e n o c i l i S V P 6 0 2 g...

Page 34: ...y t i t n a u Q V P 3 0 2 V P 4 0 2 V P 5 0 2 V P 6 0 2 n o t r a C y r o s s e c c A t n e V d e t e k s a G 8 3 2 3 0 7 1 1 1 6 3 2 5 0 7 1 1 1 6 A 8 r o t c e n n o C t n e V 6 0 3 6 1 1 8 1 7 0 3...

Page 35: ...o connect the probe LWCO to the supply or return piping as shown below LWCO Location draining the heating system Many probe LWCO manufacturers recommend an annual inspection of the probe How to Wire L...

Page 36: ...l remedies in the courts THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03...

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