Burnham 2PV Series Installation, Operating And Service Instructions Download Page 36

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for its intended purposes and its maintenance accordance with   U. S. 
Boiler Co., Inc. recommendations and hydronics industry standards. 
These warranties will be inapplicable if the residential grade water boiler 
is used or operated over its rated capacity, is subjected to unauthorized 
modifi cation, or is damaged as a result of being otherwise improperly 
operated or serviced including, but not limited to, damage from any of the 
following: operation with insuffi cient water, allowing the boiler to freeze, 
subjecting the boiler to fl ood conditions, and operation with unapproved 
water or fuel additives which cause deposits or corrosion.

5.  Removal and Installation: These warranties do not cover expenses 
of removal or reinstallation. The owner is responsible for the cost of 
removing and reinstalling any defective part and its replacements and all 
labor and material connected therewith.

6. Exclusive Remedy: U.S. Boiler Co., Inc. obligation for any breach 
of these warranties is limited to the repair  or replacement of its parts in 
accordance with the terms and conditions of these warranties.

7.  Limitation of Damages: Under no circumstances shall U.S. Boiler Co., 
Inc. be liable for incidental, indirect, special or consequential damages 
of any kind whatsoever under these warranties, including, but not limited 
to, injury or damage to persons or property and damages for loss of use, 
inconvenience or loss of time.  U.S. Boiler Co., Inc. liability under these 
warranties shall under no circumstances exceed the purchase price paid 
by the owner for the residential grade water boiler involved. Some states 
do not allow the exclusion or limitation of incidental or consequential 
damages, so the above limitation or exclusion may not apply to you.

8.  Limitation of Warranties: These warranties set forth the entire  
obligation of U.S. Boiler Co., Inc. with respect to any defect in a  
residential grade water boiler and U.S. Boiler Co., Inc. shall have 
no express obligations, responsibilities or liabilities of any kind 
whatsoever other than those set forth herein. These warranties are 
given in lieu of all other express warranties.

 

ALL APPLICABLE IMPLIED WARRANTIES, IF ANY, INCLUDING 

ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A 
PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO 
A PERIOD OF ONE YEAR EXCEPT THAT IMPLIED WARRANTIES, IF 
ANY, APPLICABLE TO THE HEAT EXCHANGER IN A RESIDENTIAL 
GRADE WATER BOILER SHALL EXTEND TO THE ORIGINAL OWNER 
FOR THE LIFETIME OF THE ORIGINAL OWNER AT THE ORIGINAL 
PLACE OF INSTALLATION. SOME STATES DO NO ALLOW LIMITATION 
ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE 
LIMITATION MAY NOT APPLY TO YOU.

PROCEDURE FOR O

B

TAINING WARRANTY SERVICE

 

In order to assure prompt warranty service, the owner is requested to 

complete and mail the attached Warranty Card within ten days after the 
installation of the boiler, although failure to comply with this request will 
not void the owner’s rights under these warranties.

 

Upon discovery of a condition believed to be related to a defect in 

material or workmanship covered by these warranties, the owner should 
notify the installer, who will in turn notify the distributor.  If this action is 
not possible or does not produce a prompt response, the owner should 
write to U.S. Boiler Co., Inc., Burnham Hydronics, at P.O. Box 3079, 
Lancaster, PA  17604, giving full particulars in support of the claim.

 

The owner is required to make available for inspection by U.S. 

Boiler Co., Inc. or its representative the parts claimed to be defective 
and, if requested by U.S. Boiler Co., Inc. to ship these parts prepaid to 
U.S. Boiler Co., Inc. at the above address for inspection or repair.  In 
addition, the owner agrees to make all reasonable efforts to settle any 
disagreement arising in connection with a claim before resorting to legal 
remedies in the courts.

 

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU 

MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO 
STATE.

Limited Warranty

FOR RESIDENTIAL CAST IRON WATER BOILERS

03/03

 

Subject to the terms and conditions set forth below, U.S. Boiler™ 

Co., Inc. Lancaster, Pennsylvania hereby extends the following limited 
warranties to the original owner of a residential grade water boiler 
manufactured and shipped on or after July 1,1991:

ONE YEAR  LIMITED WARRANTY 

ON RESIDENTIAL GRADE WATER 

B

OILERS

 

U.S. Boiler Co., Inc. warrants to the original owner that its residential 

grade water boilers comply at the time of manufacture with recognized 
hydronic industry standards and requirements then in effect and will be 
free of defects in material and workmanship under normal usage for a 
period of one year from the date of original installation.  If any part of a 
water boiler is found to be defective in material or workmanship during 
this one year period, U.S. Boiler Co., Inc. will, at its option, repair or 
replace the defective part.

LIFETIME LIMITED WARRANTY ON HEAT EXCHANGER

 

U.S. Boiler Co., Inc. warrants to the original owner that the heat 

exchanger of its residential grade water boilers will remain free from 
defects in material and workmanship under normal usage for the 
lifetime of the original owner at the original place of installation.  If a 
claim is made under this warranty during the fi rst ten years from the 
date of original installation, U.S. Boiler Co., Inc. will, at its option, repair 
or replace the heat exchanger.  If a claim is made under this warranty 
after the expiration of ten years from the date of original installation, 
U.S. Boiler Co., Inc. will, at its option and upon payment of the pro-rated 
service charge set forth below, repair or replace the heat exchanger.  
The service charge applicable to a heat exchanger warranty claim is 
based upon the number of years the heat exchanger has been in service 
and will be determined as a percentage of the retail price of the heat 
exchanger model involved at the time the warranty claim is made as 
follows:

NOTE:  If the heat exchanger model involved is no longer available due to 
product obsolescence or redesign, the value used to establish the retail 
price will be the published price as shown in the Burnham Hydronics 
Repair Parts Price Sheet where the heat exchanger last appeared or the 
current retail price of the then nearest equivalent heat exchanger.

ADDITIONAL TERMS AND CONDITIONS

1.  Applicability: The limited warranties set forth above are extended 
only to the original owner at the original place of installation within the 
United States and Canada.  These warranties are applicable only to 
water boilers designated as residential grade by U.S. Boiler Co., Inc. and 
installed in a single or two-family residence and do not apply to steam 
boilers of any kind or to commercial grade boilers.

2.  Components Manufactured by Others:  Upon expiration of the 
one year limited warranty on residential grade water boilers, all boiler 
components manufactured by others but furnished by U.S. Boiler Co., 
Inc. (such as oil burner, circulator and controls) will be subject only to the 
manufacturer’s warranty, if any.

3.  Proper Installation: The warranties extended by U.S. Boiler Co., Inc. 
are conditioned upon the installation of the residential grade water boiler 
in strict compliance with U.S. Boiler Co., Inc. installation instructions.    U. 
S. Boiler Co., Inc. specifi cally disclaims liability of any kind caused by or 
relating to improper installation.

4.  Proper Use and Maintenance: The warranties extended by U.S. Boiler 
Co., Inc. conditioned upon the use of the residential grade water boiler 

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Summary of Contents for 2PV Series

Page 1: ...r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B _ _ _ _ I _ V P _ 0 2 r e b m u N l a i r e S r e l i o B _ _ _ _ _ _ _ 6 e t a D n o i t a l...

Page 2: ...t u p n i s a g e c u d e r o t d e c i f i r o y l l a i c e p s n e e b F x i d n e p p A d n a 2 1 8 n o i t c e S 1 3 2 2 Z I S N A 4 5 A P F N e d o C s a G l e u F l a n o i t a N e h t r e p r...

Page 3: ...n o i s n e m i D t n e t n o C r e t a W s n o l l a G g n i p p i h S x o r p p A b l t h g i e W A B C D V P 3 0 2 0 2 4 1 6 1 1 0 1 8 5 5 1 2 3 5 6 2 V P 4 0 2 3 2 7 1 1 1 8 5 5 1 4 9 0 3 V P 5 0...

Page 4: ...s s a o t d e d i v o r p e b t s u m n o i t s u b m o c The following guideline is based on the National Fuel Gas Code NFPA 54 ANSI Z223 1 1 Determine volume of space boiler room Rooms communicatin...

Page 5: ...al space s of sufficient volume such that combined volume of all spaces meet criteria for unconfined space Size each opening for minimum free area of 1 square inch per 1 000 Btu per hour input of all...

Page 6: ...is a hot water boiler must be full of water to operate safely Refer to Section X for low water cut off piping and wiring instructions K If it is required to perform a long term pressure test of the hy...

Page 7: ...trapped air L Oil grease and other foreign materials which accumulate in new hot water boilers and a new or reworked system should be boiled out and then thoroughly flushed A qualified water treatmen...

Page 8: ...having jurisdiction specifies a gravity factor be applied For specific gravity greater than 0 70 apply gravity factor from Table 4 If exact specific gravity is not shown choose next higher value For m...

Page 9: ...i c e p S y t i v a r G n o i t c e r r o C r o t c a F 0 5 0 0 1 1 0 3 1 7 0 1 5 5 0 4 0 1 0 4 1 4 0 1 0 6 0 0 0 1 0 5 1 0 0 1 5 6 0 6 9 0 0 6 1 7 9 0 0 7 0 3 9 0 0 7 1 4 9 0 5 7 0 0 9 0 0 8 0 7 8 0...

Page 10: ...1 1 6 r e b m u n t r a p t i K n o i t i s n a r T t n e V A t n a l a e s f o e b u t e c n u o G N I N R A W r o c i l l a t e m n o n l e e t s s s e l n i a t s 6 1 3 e p y T r o 4 0 3 e p y T d...

Page 11: ...e time of removal of an existing boiler the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation while the other appliances remain...

Page 12: ...using the procedure outlined below for the Gasket Less Vent System G N I N R A W f o h t g n e l d e l l a t s n i m u m i x a m d e e c x e r e v e N e p i p h t g n e l e l b a t s u j d a r o f s...

Page 13: ...locking band and rest against the end of the female pipe Verify the factory installed gasket is not dislodged or cut d Smooth sealant around joint for a continuous seal Reapply sealant if necessary e...

Page 14: ...e any door window or gravity air inlet d Minimum 4 feet 6 feet in Canada horizontally from and in no case above or below unless a 4 foot horizontal distance is maintained from electric meters gas mete...

Page 15: ...s II circuit between thermostat and boiler Run wires through grommet in Jacket Left Side Panel Set thermostat heat anticipator to 0 6 amps See Figure 10 D Wire boiler Boiler is rated for 120 VAC 60 he...

Page 16: ...one valves or balancing valves 3 Attach hose to hose bib located just below isolation valve in boiler supply piping Terminate hose in five gallon bucket at a suitable floor drain or outdoor area 4 Sta...

Page 17: ...ame should have clearly defined inner cone with no yellow tipping Orange yellow streaks should not be confused with true yellow tipping Figure 16 Main Burner Flame J Check thermostat operation Raise a...

Page 18: ...ifold pressure Do not reduce more than 0 3 inch w c If boiler is still overfired contact your Burnham distributor or Regional Office for replacement Gas Orifice b Increase input rate if less than 98 o...

Page 19: ...19 Figure 17 Operating Instructions...

Page 20: ...20...

Page 21: ...21...

Page 22: ...22...

Page 23: ...ve gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wa...

Page 24: ...examine all flue passageways a If passageways are free of soot and obstruction replace canopy secure and seal using kit available from Burnham Distributors Part No 6111716 b If passageways need clean...

Page 25: ...screws holding pilot burner to pilot bracket b Disconnect pilot tubing c Disconnect all other leads to pilot d Select pilot assembly with identical model number reconnect leads and pilot tubing Resecu...

Page 26: ...Pressure 3 Start boiler and read pressure on manometer when boiler water temperature reaches operating temperature Refer to Table 8 for minimum readings NOTE If switch drops out before boiler reaches...

Page 27: ...o m m o C 0 1 D 2 x e H y v a e H 0 2 t u N e r a w d r a H n o m m o C 2 E 2 F 2 o N y e K n i d e d u l c n I t e k s a G g n i t n u o M r e w o l B 8 4 0 6 0 2 8 1 9 4 0 6 0 2 8 1 F 2 r e w o l B...

Page 28: ...1 D 3 y a r T r e n r u B 5 0 3 0 0 6 8 1 7 1 5 0 4 0 0 6 8 1 7 1 5 0 5 0 0 6 8 1 7 1 5 0 6 0 0 6 8 1 7 1 E 3 y l b m e s s A g e L e s a B 1 0 0 6 8 1 6 4 1 E 3 g e L e s a B 1 2 0 0 6 8 1 7 4 2 E 3...

Page 29: ...3 4 0 0 6 2 2 8 1 3 5 0 0 6 2 2 8 1 3 6 0 0 6 2 2 8 1 l a r u t a N D 4 y l n O s a G k n i P 5 4 e c i f i r O r e n r u B n i a M 1 1 7 2 2 8 3 1 1 7 2 2 8 5 1 1 7 2 2 8 7 1 1 7 2 2 8 9 D 4 e n a p...

Page 30: ...P A 5 o N y e K h t i w d e d u l c n I P K 6 4 1 8 8 3 l l e w y e n o H e n a p o r P P L e c i f i r O t o l i P C 5 T P N x D O 8 1 g n i t t i F t u N n o i s s e r p m o C E 5 d n a A 5 o N y e...

Page 31: ...0 7 1 4 0 6 1 E 6 r o o D e l b a v o m e R t n o r F t e k c a J 4 4 3 0 7 1 4 0 6 1 4 4 4 0 7 1 4 0 6 1 4 4 5 0 7 1 4 0 6 1 4 4 6 0 7 1 4 0 6 1 F 6 l e n a P t n o r F r e w o L t e k c a J 3 1 3 0...

Page 32: ...32...

Page 33: ...0 6 1 0 6 1 1 E 7 V P 4 0 2 3 0 2 g n o L 2 1 x D I 6 1 3 g n i b u T e n o c i l i S h t g n e L y f i c e p S 7 0 0 6 1 0 9 V P 5 0 2 g n o L 3 1 x D I 6 1 3 g n i b u T e n o c i l i S V P 6 0 2 g...

Page 34: ...y t i t n a u Q V P 3 0 2 V P 4 0 2 V P 5 0 2 V P 6 0 2 n o t r a C y r o s s e c c A t n e V d e t e k s a G 8 3 2 3 0 7 1 1 1 6 3 2 5 0 7 1 1 1 6 A 8 r o t c e n n o C t n e V 6 0 3 6 1 1 8 1 7 0 3...

Page 35: ...o connect the probe LWCO to the supply or return piping as shown below LWCO Location draining the heating system Many probe LWCO manufacturers recommend an annual inspection of the probe How to Wire L...

Page 36: ...l remedies in the courts THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03...

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