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damage or deterioration. If there are any signs of damage the full pilot assembly will need replacing. 

Replace if necessary. 

 

NOTE - 

There is a highly sensitive oxygen depletion sensor designed into the pilot assembly. If any part 

of the assembly is damaged the  

entire unit must be replaced. Do not attempt to bend or alter the 

flame head, thermocouple or aeration hole. Use only genuine spare parts as similar looking parts from 
other appliances may well give different or inferior performance and could lead to a hazard.  

Check the condition of the spark ignition lead ensuring both ends are securely connected. 

Replace if 

necessary. 

 

Check that all wiring and plug connections to the control unit, gas valve motor, battery, remote sensor 
and control switches are secure and in good condition.  

Check that the thermostat bulb is correctly located and the coil is not kinked or damaged. 

Replace if 

necessary. 

 

Re-assemble  all  removed  components  in  reverse  order  and  carry  out  a  commissioning  procedure  as 
detailed in section  

 

Burley Appliances recommend the following on an annual basis. 

 

Check for combustion product leakage - 

It is important that the products of combustion produced by 

this appliance all pass through the two catalysts. A very small amount of product leakage is acceptable 
providing safety can be confidently assured when the appliance is operational. 

To check for leakage, remove the decorative grill and glass screen and check box construction and glass 
fitting  for  visible  gaps  /  signs  of  leakage.  The  appliance  is  not  pressurised  therefore  small 
manufacturing gaps are permissible and these will have been measured in the factory.  

If the manufactured assembly is suspect contact your supplier. 

Emission  of  combustion  products  - 

If  available  a  combustion  analyser  to  BS  7967  should  be  used  to 

sample  the  combustion products  exiting from the  appliance  grill outlet  into the  room. The appliance 
should be switched on and allowed to warm for 20 minutes. A sample should be gathered across the 
entire width of the grill. A CO/CO2 ratio of less than 0.002 should be measured at all times irrespective 
of the length of time the appliance has been operating. A sample taken in the centre of the room shall 
indicate that the CO content is no more than 9 ppm above ambient. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for 4111-R

Page 1: ...THE USER Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Telephone 44 0 1572 756956 Fax 44 0 1572 724390 E mail info burley co uk web www burley co uk G4111InstUser G20 31 Issue March 2018...

Page 2: ...mg kWh NOx 1 APPLIANCE DATA Refer to the appliance data badge this is located on a hinge out plate ENSURE THAT THE LOCAL CONDITIONS OF USE CORRESPOND TO THE INFORMATION ON THE DATA BADGE Natural Gas G...

Page 3: ...ould cease and be replaced with the ticking sound of the spark igniter When the pilot flame is lit the igniter will stop another acoustic signal will confirm the pilot has been established if the pilo...

Page 4: ...er unit to its original position REPLACE THE HEAT SHIELD over the unit Press here and slide down CAUTION With the exception of battery replacement the battery holder must be located within the heat sh...

Page 5: ...ds then turn slowly anticlockwise to the ignition position A click will be heard and the pilot should light If it does not repeat the operation a few times to purge any air in the pipes Continue to ho...

Page 6: ...he control lever to the top of its travel 6 The off position on the side of the fire may not correspond exactly with the control lever This is only intended as an indication 1 6 Battery Replacement Be...

Page 7: ...lso be in accordance with the relevant parts of local and national building regulations Failure to have the fire fitted by a qualified person nullifies ALL guarantees 3 2 With the exception of the bot...

Page 8: ...t size to carry the demand of this appliance and the demand of other appliances installed To prevent unacceptable pressure losses no more than 1 5m of 8mm pipe should be used 4 2 Decide on the gas sup...

Page 9: ...st ensure that clearance for the trim is made as this protrudes below the bottom of the appliance Due to the low temperatures at floor level it is acceptable to use material such as wood for the heart...

Page 10: ...ealants and adhesives is not recommended as these can give off smells when heated and stain fireplaces Always use one or a combination of the methods detailed Method one Using the eye bolt and cable f...

Page 11: ...No 10 wood screws to fix the appliance in place Method Four This is ONLY for use where there is a cavity box fitted The appliance and cavity box both have holes in their outside flange and can be scr...

Page 12: ...be removed within the enclosure and any paper backed plaster board on the wall face location shall be protected or replaced with plaster or rigid non combustible insulating board If installing on the...

Page 13: ...gas supply pipe to the 8 mm compression fitting on the inlet pressure test point elbow The complete installation shall be checked for gas tightness using an approved method 7 1 8 Complete the assembly...

Page 14: ...assembly 7 2 8 With the fire box fitted securely into the opening refit the burner control assembly 7 2 9 Connect the gas supply pipe to the 8 mm compression fitting on the inlet pressure test point e...

Page 15: ...lat and slowly push back until it touches the protruding ends of the rear log piece Fig 9 Figure 9 8 1 3 Using photo to identify the correct Y shaped log place log on the left hand side of the fuel be...

Page 16: ...visible through the window in the printing 8 2 2 The top part of the glass panel should be engaged under the catalyst vent panel The vent panel shall then be fixed using the 3 screws Fig 3 8 3 Fitting...

Page 17: ...0 COMMISSIONING AND OPERATION YOU MUST COMPLETELY ASSEMBLE THE FIRE INCLUDING THE GRILL BEFORE COMMISSIONING BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST EVERY SINGLE GAS FI...

Page 18: ...yst The appliance must not be operated with the glass removed 12 0 Instruct the User It is important to hand these instructions to the user for safe keeping and future reference The user shall be inst...

Page 19: ...e ceramic fuel bed components These components are extremely fragile Examine the condition and check for signs of damage or cracking Replace if necessary Clean these components with a soft brush and o...

Page 20: ...recommend the following on an annual basis Check for combustion product leakage It is important that the products of combustion produced by this appliance all pass through the two catalysts A very sma...

Page 21: ...9 13 10 13 11 Spark Ignition lead 13 12 13 13 Catalyst CAT4001 X 2 USE ONLY GENUINE REPLACEMENT PARTS In certain cases depending on the fault and the part or parts to be replaced Burley Appliances may...

Page 22: ...est must be carried out in accordance with BS5871 Pt 4 The catalytic converter needs heat to work therefore before you start testing the fire must have been lit and burning on full for at least 15 min...

Page 23: ...ult the relevant manufacturer Only use replacement catalyst supplied by Burley If you or the customer detects any odours from the fire please remember that the catalytic convertor is not an air filter...

Page 24: ...ant to take a gas rate test over a reasonable period of time so that the capacity of the meter is used On low Input appliances such as our flueless this is even more critical because uncertainties can...

Page 25: ...st year as with all gas products every gas appliances must be serviced every year The appliance has not been subject to misuse accident or repaired or fitted by anyone other than Gas Safe registered i...

Page 26: ...ling WEEE Dispose of electrical equipment in an environmentally correct manner When disposing components containing Refractory Ceramic Fibres RCF we recommend that the items are not broken up but are...

Page 27: ...26...

Page 28: ...fires are protected by UK patents 2193802 2240620 and 2256920 Other Patents Pending Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Tel 01572 725570 Fax 01572 724390 www burley co uk Email...

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