Burley 4111-R Installation, Servicing  & User Instructions Download Page 12

 

11 

Installation methods 

 
This appliance is designed to be installed into any of the following installations: 

1 – (Preferred Method) Using deep rebated fire surround or false chimney breast to enclose 
the fire 
2 – Inserted partially into a cavity wall inner leaf or opening in wall 
3 – Fitted into an existing fireplace or builders opening

 

 

Note - Burley Appliances do not recommend fitting into the inner leaf of timber framed buildings. A 
false chimney breast / deep surround or false wall should be provided  
 

7.

 

Installation method 1  

 

Fitting  against  the  inner  face  of 

wall 

with 

suitably 

constructed false chimney breast 
or  rebated  fire  surround  which 
encloses  the  depth  of  the 
appliance.  
 

7.1.1

 

This 

method 

of 

installation 

requires 

no 

modifications  to  the  wall  of  the 
property.  
7.1.2  Decide  on  the  location  of 
the  appliance  and  construct  and 
install  a  false  enclosure  for  the 
product  taking  account  of  the 
recommendations 

regarding 

combustible materials. 
7.1.3  The  construction  and  size 
of  the  false  enclosure  shall  be 
considered  with  the  need  to  use 
suitable 

non 

combustible 

insulating 

materials 

where 

applicable  to  the  top,  rear  and 
sides of the appliance. 

 

Any  wall  coverings  shall  be 
removed  within  the  enclosure 
and  any  paper  backed  plaster 
board  on  the  wall  face  location 
shall  be  protected  or  replaced 
with 

plaster 

or 

rigid 

non 

combustible  insulating  board.  If 
installing  on  the  inside  wall  of  a 
timber  framed  dwelling,  as  a 
precaution  the  wall  area  to  the 
rear of the appliance location shall be protected with rigid non combustible insulating board or 50 mm 
thick rock wool or similar.  
A cavity box CAV4111 can be used to simplify the process of building the enclosure. If this is used then 
clearances  to  combustible  materials  can  be  reduced  to  25mm  at  the  rear  and  sides  of  the  appliance 
and 50mm over the top. 

A = minimum 50 mm thick rock 
wool or similar non 
combustible insulating material 
between rear and top of 
appliance and any combustible 
materials within enclosure. 
 
B = minimum depth of 
enclosure 295 mm if 
combustible materials at rear 
of enclosure wall. (It is 
recommended to remove any 
combustible wall coverings) 
 
C = minimum opening height 
in enclosure 735 if combustible 
materials above the appliance. 
 
D = minimum 50 mm thick 
rock wool or similar non 
combustible insulating material 
between sides of appliance 
and any combustible materials 
within enclosure. 
 
E = Non combustible and 
150°C rated fire back panel / 
surround. 

F = minimum opening width in 
enclosure opening 765 mm if 
combustible materials are to the 
sides of the appliance.  

Fig. 6 

Summary of Contents for 4111-R

Page 1: ...THE USER Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Telephone 44 0 1572 756956 Fax 44 0 1572 724390 E mail info burley co uk web www burley co uk G4111InstUser G20 31 Issue March 2018...

Page 2: ...mg kWh NOx 1 APPLIANCE DATA Refer to the appliance data badge this is located on a hinge out plate ENSURE THAT THE LOCAL CONDITIONS OF USE CORRESPOND TO THE INFORMATION ON THE DATA BADGE Natural Gas G...

Page 3: ...ould cease and be replaced with the ticking sound of the spark igniter When the pilot flame is lit the igniter will stop another acoustic signal will confirm the pilot has been established if the pilo...

Page 4: ...er unit to its original position REPLACE THE HEAT SHIELD over the unit Press here and slide down CAUTION With the exception of battery replacement the battery holder must be located within the heat sh...

Page 5: ...ds then turn slowly anticlockwise to the ignition position A click will be heard and the pilot should light If it does not repeat the operation a few times to purge any air in the pipes Continue to ho...

Page 6: ...he control lever to the top of its travel 6 The off position on the side of the fire may not correspond exactly with the control lever This is only intended as an indication 1 6 Battery Replacement Be...

Page 7: ...lso be in accordance with the relevant parts of local and national building regulations Failure to have the fire fitted by a qualified person nullifies ALL guarantees 3 2 With the exception of the bot...

Page 8: ...t size to carry the demand of this appliance and the demand of other appliances installed To prevent unacceptable pressure losses no more than 1 5m of 8mm pipe should be used 4 2 Decide on the gas sup...

Page 9: ...st ensure that clearance for the trim is made as this protrudes below the bottom of the appliance Due to the low temperatures at floor level it is acceptable to use material such as wood for the heart...

Page 10: ...ealants and adhesives is not recommended as these can give off smells when heated and stain fireplaces Always use one or a combination of the methods detailed Method one Using the eye bolt and cable f...

Page 11: ...No 10 wood screws to fix the appliance in place Method Four This is ONLY for use where there is a cavity box fitted The appliance and cavity box both have holes in their outside flange and can be scr...

Page 12: ...be removed within the enclosure and any paper backed plaster board on the wall face location shall be protected or replaced with plaster or rigid non combustible insulating board If installing on the...

Page 13: ...gas supply pipe to the 8 mm compression fitting on the inlet pressure test point elbow The complete installation shall be checked for gas tightness using an approved method 7 1 8 Complete the assembly...

Page 14: ...assembly 7 2 8 With the fire box fitted securely into the opening refit the burner control assembly 7 2 9 Connect the gas supply pipe to the 8 mm compression fitting on the inlet pressure test point e...

Page 15: ...lat and slowly push back until it touches the protruding ends of the rear log piece Fig 9 Figure 9 8 1 3 Using photo to identify the correct Y shaped log place log on the left hand side of the fuel be...

Page 16: ...visible through the window in the printing 8 2 2 The top part of the glass panel should be engaged under the catalyst vent panel The vent panel shall then be fixed using the 3 screws Fig 3 8 3 Fitting...

Page 17: ...0 COMMISSIONING AND OPERATION YOU MUST COMPLETELY ASSEMBLE THE FIRE INCLUDING THE GRILL BEFORE COMMISSIONING BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST EVERY SINGLE GAS FI...

Page 18: ...yst The appliance must not be operated with the glass removed 12 0 Instruct the User It is important to hand these instructions to the user for safe keeping and future reference The user shall be inst...

Page 19: ...e ceramic fuel bed components These components are extremely fragile Examine the condition and check for signs of damage or cracking Replace if necessary Clean these components with a soft brush and o...

Page 20: ...recommend the following on an annual basis Check for combustion product leakage It is important that the products of combustion produced by this appliance all pass through the two catalysts A very sma...

Page 21: ...9 13 10 13 11 Spark Ignition lead 13 12 13 13 Catalyst CAT4001 X 2 USE ONLY GENUINE REPLACEMENT PARTS In certain cases depending on the fault and the part or parts to be replaced Burley Appliances may...

Page 22: ...est must be carried out in accordance with BS5871 Pt 4 The catalytic converter needs heat to work therefore before you start testing the fire must have been lit and burning on full for at least 15 min...

Page 23: ...ult the relevant manufacturer Only use replacement catalyst supplied by Burley If you or the customer detects any odours from the fire please remember that the catalytic convertor is not an air filter...

Page 24: ...ant to take a gas rate test over a reasonable period of time so that the capacity of the meter is used On low Input appliances such as our flueless this is even more critical because uncertainties can...

Page 25: ...st year as with all gas products every gas appliances must be serviced every year The appliance has not been subject to misuse accident or repaired or fitted by anyone other than Gas Safe registered i...

Page 26: ...ling WEEE Dispose of electrical equipment in an environmentally correct manner When disposing components containing Refractory Ceramic Fibres RCF we recommend that the items are not broken up but are...

Page 27: ...26...

Page 28: ...fires are protected by UK patents 2193802 2240620 and 2256920 Other Patents Pending Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Tel 01572 725570 Fax 01572 724390 www burley co uk Email...

Reviews: