Bullard SparxLift Welding PAPR Usage & Care Download Page 38

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Inspection

•

Check your helmet shell and filter on a regular basis
when in normal use and after extended periods of
storage.

•

Never use a cracked or damaged helmet as this may
result in personal injury and will void your warranty.

•

Please replace any worn or damaged parts as
necessary.

•

Genuine Bullard replacement parts are available
from your authorized Bullard distributor.

Summary of Contents for SparxLift Welding PAPR

Page 1: ...SparxLift Welding PAPR Usage Care 1 April 2014...

Page 2: ...ling Headgear Position the Band Holder on each side as shown Then with position the head band so that the mating pieces line up over the band holders Push until the band holders fully engage the head...

Page 3: ...he fit of the headgear around the circumference of your head simply tighten or loosen the ratchet knob The knob must be pushed in before it can be rotated Push in and rotate clockwise to tighten Push...

Page 4: ...Adjusting Headgear Top Fit To adjust the fit of the top of the headgear move the pin to the desire location and push in to lock 4...

Page 5: ...ular stopper to one of the three available positions and repeat on the opposite side The center position is considered neutral The position closest to the front of the helmet will tilt the helmet clos...

Page 6: ...hese knobs determine how easy or how difficult it is to lift the helmet when desired The tension on these knobs also determines if the helmet will stay in the up position Turn clockwise to tighten Tur...

Page 7: ...Adjusting the Weld Settings 7...

Page 8: ...sed arrow on the dial indicating the current adjustment Always use the appropriate shade for the welding operation you are undertaking The higher the shade number the darker the lens will be when the...

Page 9: ...OSHA Welding Shades 9 https www osha gov Publications OSHAfactsheet eyeprotection during welding pdf...

Page 10: ...10...

Page 11: ...EN Welding Shades 11...

Page 12: ...t takes to recover from dark to light after a weld has been completed This should be set according to welding type and current During periods of short rapid welding it may be desirable to have a slow...

Page 13: ...e until the knob stops and adjust upwards as required If this does not solve the problem set the sensitivity control in the middle position and hold the helmet close to the target object and adjust th...

Page 14: ...TIG welding of less than 10 amps For shielded cables and welders Low Setting For TIG welding of more than 10 amps Use when working near other welders Use in areas of high RF interference to avoid fals...

Page 15: ...of the door frame centered just above the finger hold With your index finger positioned in the finger hold apply a very slight pressure with your thumb to release the latch mechanism and then pull upw...

Page 16: ...Changing the Front Cover Lens Part 2 Open the Door Remove the old lens Remove the protective film from new lens Replace and close the door 16...

Page 17: ...g the Rapid Connect Cable System to remove the ADF Place index finger into finger hold at the top center of the viewing lens and pull to remove the cover lens Remove the protective film from the new c...

Page 18: ...he ADF up to reveal the polycarbonate grinding lens Next from the inside of the helmet unclip the two side tabs from their latched position by pulling inward Then slide the lens out through the front...

Page 19: ...door frame Unplug the Rapid Connect Cable System to remove the ADF Slide out the battery holders from each side of the Solar Assist cartridge Discard the old batteries according to your employers disp...

Page 20: ...Connect Cable System to remove the ADF Separate the Solar Assist Cartridge from the ADF by using the Z slide system With the battery holder side of the system facing you simultaneously move the top ca...

Page 21: ...dge by lining up the tabs on the Solar Assist with the slots on the ADF One aligned properly hold the ADF stationary and slide the Solar Assist into place Re attach the ADF using the Rapid Connect Cab...

Page 22: ...With the battery holder side of the system facing you simultaneously move the top cartridge to the left and the bottom cartridge to the right Install the new Solar Assist to the ADF by lining up the...

Page 23: ...Installing the Shroud Step 1 Position the helmet so that you are looking at the ratchet adjustment knob zoom Orient that shroud so that you are looking at the breathing tube connection zoom 23...

Page 24: ...up the triangular shaped indent of the shroud edge with the triangular shaped ledge inside the helmet just above the headgear knob The edge of the shroud indent should press tightly against the end of...

Page 25: ...nd the helmet in a clockwise fashion until the shroud is completely installed The shroud s stiffening edges fit against the helmet shell and behind the headgear adjustment components If using the SLS1...

Page 26: ...o EVA Connecting the SparxLift Helmet to the EVA blower system creates a world class welding PAPR For the full library of instructional EVA videos please visit Bullard TV on YouTube or go to www bulla...

Page 27: ...arting date of the service period Install the HEPA filter by positioning the locking tab at approximately the 11 o clock position lowering into the blower Continue to rotate the filter clockwise until...

Page 28: ...nnecting to the EVA Battery Install the battery by inserting it into the rails in the back of the blower until the latch clicks Press the fuel gauge to verify remaining charge capacity of the battery...

Page 29: ...lt Install the belt by first lay the blower filter side down Then orient the level locks on the blower to match the openings in the belt back plate Position the belt over the blower and secure by rota...

Page 30: ...Connecting to the EVA Breathing Tube Verify that a rubber gasket is in place in the breathing tube port of the blower unit Install the breathing tube into the blower by threading until finger tight 30...

Page 31: ...r from sparks and weld slag To install the cover first make sure the blower battery belt and breathing tube are all assembled together Also make sure that the blue fiberglass disk is properly in place...

Page 32: ...ower on Hold free end of breathing tube upright and place the Airflow Indicator into the end without blocking the outlet holes Apply a slight downward pressure on the Airflow Indicator against the bre...

Page 33: ...parxLift helmet from the EVA PAPR show system connected Don the SparxLift by inserting the chin into the shroud and pull the helmet over your head Adjust the ratchet as necessary for fit and comfort A...

Page 34: ...Lift helmet from the EVA PAPR Spread open the neck cuff and don the SparxLift by inserting the chin into the shroud and pull the helmet over your head Adjust the ratchet as necessary for fit and comfo...

Page 35: ...Maintaining the AutoLift 35...

Page 36: ...g that the end of the spring is hooked into the hole provided and pointing upwards Springs are labeled R L and if reversed the Auto Lift mechanism will not work Place the spring retainer 10 2L over th...

Page 37: ...e on the inside of the shell Note that the black washer has internal fins that mate with the end of the slotted bolt Insert the self tapping screw into the washer and screw it in Avoid overtightening...

Page 38: ...d after extended periods of storage Never use a cracked or damaged helmet as this may result in personal injury and will void your warranty Please replace any worn or damaged parts as necessary Genuin...

Page 39: ...shed A silicone based lubricant may be used on moving parts if necessary but is not normally required The filter may be carefully wiped with a cloth dampened with household window cleaning solution Pl...

Page 40: ...es exceed 65C Always store your helmet in a clean dry place out of the direct sun and protect it from exposure to moisture or extreme heat min max storage temperature is 20C 70C Avoid unnecessary impa...

Page 41: ...41 Call 1 877 Bullard or visit www bullard com For More Information...

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