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7

Oper

ating the Fr

ee-Air Pump

a) Close the dump valve 

by turning the red knob 
clockwise until no air can 
escape (Figure 9).

NOTE

  

The dump valve provides a 
course pressure adjustment 
and may have to be used if 
the respirator’s approved 
pressure is below 10 psig. 
If so, you will also have to simultaneously use the pressure relief 
valve on the pod(s) to obtain the exact pressure required.
b) Close the pressure relief valve on the pump’s manifold. Loosen 
the lock nut on the relief valve and adjust the flow control knob 
downward (clock wise) until no air can bleed off at the manifold 
(Figure 10).

c) Use the pressure relief valve located on the pod(s) to set the 

pump’s outlet pressure. The relief valve can be adjusted by 
loosening the lock nut and adjusting the flow control knob until 
the desired outlet pressure has been obtained. Retighten the 
lock nut firmly to maintain a consistent flow (Figure 11).
The pressure on the gauge at the air supply hose pod must 
be monitored regularly to assure it is maintained within the 
respirator’s approved pressure range.

10. If the flow of air dumped from the relief valve on the pod(s) 

creates a problem in the work area, use the relief valve on the 
manifold as the pressure adjustment valve.

a) Close the relief valve on the pod(s) by adjusting flow control 

knobs and retightening the lock nut(s) to prevent air from 
bleeding at the pod(s).

b) Adjust the flow control knob on the manifold until the desired 

outlet pressure has been obtained and retighten the lock nut 
firmly to maintain a consistent flow.

c) Even if you use the manifold relief valve to adjust the outlet 

pressure, the pressure must still be monitored at the pres-
sure gauge on the pod(s) to assure it is maintained within the 
respirator’s approved pressure range.

Pressure Gauges

The pump has two pressure gauge locations (depending on pump model):

- One on the pump’s manifold 
- One on each pod
The pressure gauge located on the pod(s) must be used as the gauge 
to monitor the outlet pressure supplied to the respirators.

NOTE

  If the pod(s) are attached directly to the pump manifold, the  

 

  pressure gauges should always read /- 5% of each  

 

  other. If the gauge on the manifold reads substantially higher  
  than the gauge on the pod, the outlet filter cartridges may be  
  clogged resulting in restricted air flow to the respirators.
  If this occurs, we recommend the outlet filter cartridges be  
  replaced. See the maintenance section on page 8 for    

 

  information on replacing the outlet filter cartridges.

If the pod(s) are attached to the end of the V60 extension hose, the 
pressure difference between the manifold and pod(s) will be approxi-
mately 1 psig per 100 feet of V60 hose.
11. YOU ARE NOW READY TO ENTER THE WORK AREA.

If you are locating the pod(s) in a remote location from the pump 
see instruction 2 in Assembling The Free-Air Pump section on 
page 4. Make sure they are placed in an area away from other 
equipment or machinery.
The pod(s) must be protected from any equipment that could run 
over, bump or damage it and cause a cut off of air flow to the 
respirators.

12. When finished working, leave the work area wearing the  
  respirator and with the air still flowing. Once outside the  
  contaminated area, remove the respirator, then disconnect the air  
  supply hose from the respirator’s quick-disconnect coupler.
See your respirator manufacturer’s instruction manual for proper 
Inspection, Maintenance and Storage procedures.

Frigitron 2000 Cool Tube

Bullard’s FRIGITRON 2000 cool tube can be used in conjunction with 
certain MSHA/NIOSH approved Bullard hood style respirators when 
using the EDP30 Free-Air Pump.
The FRIGITRON 2000 and EDP30 pump will supply two (2) people 
working in hot or humid areas with a continuous flow of cool air. The 
cool tube will cool the incoming air into the respirator hood approxi-
mately 20-22 degrees below the ambient air temperature.
Pump Model EDP50 cannot be used to supply air to a respirator with 
the Frigitron 2000 because it does not produce enough outlet pres-
sure to drive the cool tube.
For complete information on specifications and performance of the 
FRIGITRON 2000 refer to the Bullard respirator product literature and 
instructions.

Free-Air® Pumps 

User Manual

Figure 11

Figure 10

Figure 9

Summary of Contents for EDP30

Page 1: ...require expensive carbon monoxide monitors high temperature alarms or airline filters No calibration is required Read all instructions before using your Free Air pump This manual provides detailed in...

Page 2: ...tact the respirator manufacturer or Bullard s Customer Service Department at 877 BULLARD or 1 859 234 6616 3 Supplied air respirators used with this pump MUST NOT be worn in any atmosphere immediately...

Page 3: ...EDP30 PUMP Pump s Output Air Pressure psig Pump s Output Air Volume cfm Maximum Recommended Mask Respirators Maximum Recommended Hood Respirators Motor Amp Load 5 32 Six Four 16 10 30 Six Four 18 15...

Page 4: ...pod s If V60 extension hose IS NOT required go to instruction 3 a Attach the V60 extension hose to the pump s manifold If extending only one pod connect the V60 hose to the manifold Kamlok coupler tha...

Page 5: ...ry Carbon Vane 4 vanes MAXIMUM AIR PRESSURE 30 psig 15 psig AIR FLOW 30 cfm at 10 psig 50 cfm at 10 psig PRESSURE RELIEF VALVES Adjustable Pre Set to open at 34 psig when adjusted fully closed Adjusta...

Page 6: ...f the respirator system being used to the quick disconnect coupler s or the pod s Figure 6 NOTE If your respirator s air supply hose approved by NIOSH as part of the respirator system being used will...

Page 7: ...respirators NOTE If the pod s are attached directly to the pump manifold the pressure gauges should always read within 5 of each other If the gauge on the manifold reads substantially higher than the...

Page 8: ...p with the gasket g Insert four 4 new filter cartridges in the seats and reassemble the caps and wing nuts to hold the cartridges in place h Reassemble the pod Tighten the wing nuts and bolts together...

Page 9: ...ough the respirator s air supply hose until it reaches ambient air temperature 2 If pressure relief valves are set too high reset to a lower pressure Be sure the outlet pressure remains in the approve...

Page 10: ...Gauge 0 15 psig S19683 Pressure Gauge 0 30 psig S19688 Pressure Gauge 0 60 psig S2084 Drive Belt Matched Pair EDP30 S2085 Drive Belt Matched Pair EDP50 S2089 Kamlok Adapter Male Pod S2090 Kamlok Coup...

Page 11: ...to factory inspection In warranty product of current design will be subjected to a rehandling charge less freight originally allowed All material must be shipped with transportation charges prepaid B...

Page 12: ...e outlet filter cartridge is multi layered with 40 micron size particles of activated carbon a sorbent bed with an exposed carbon surface of more than 15 000 square feet Vapor removal efficiency 90 95...

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