Buell 2005 P3, Service Manual, Page: 269 / 426

2005 Buell P3: Fuel System 4-11
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5. See Figure 4-7. Carefully cut small cable strap and pull
vent tube from fitting at front of fuel cap flange.
6. Alternately loosen and remove eight fuel cap flange
screws in a crosswise pattern.
7. Insert fingers into filler neck and under fuel cap boot to
hold bottom of rollover valve. Rotate hex on vent tube fit-
ting in a counter-clockwise direction and remove.
8. See Figure 4-8. Keeping fingers at bottom of rollover
valve, push on threaded end to remove from holes in fuel
cap flange and boot. Remove fuel cap flange and boot
from fuel tank.
9. Maintaining hold of rollover valve, remove from hole in
fuel tank. Exercise caution to avoid dropping valve into
fuel tank.
10. See Figure 4-7. Remove o-ring from groove in vent tube
fitting. Discard o-ring.
11. Clean old HYLOMAR material from both sides of fuel
cap boot, top of fuel tank, and bottom of fuel cap flange.
Figure 4-7. Rollover Valve And Fuel Cap Assembly
1. Fuel cap
2. O-ring, fuel cap
3. Vent tube
4. O-ring, vent tube
5. Screw (8)
6. Flange, fuel cap
7. Boot, fuel cap
8. Rollover valve
1
2
3
4
5
6
7
8
Figure 4-8. Remove Rollover Valve
A
B
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