
3-48
2005 Buell P3: Engine
ASSEMBLY/INSTALLATION
NOTE
Piston must be installed with the arrow, at the top of the pis-
ton, pointing towards the front of the engine.
1.
Place PISTON SUPPORT PLATE (Part
No. HD-42322) in position as shown.
2.
Install piston assembly over connecting rod.
3.
Install piston pin.
CAUTION
Always use new retaining ring. Make sure retaining ring
groove is clean and that ring seats firmly in groove. If it
does not, discard the ring. Never install a used retaining
ring or a new one if it has been installed and then
removed for any reason. A loosely installed ring will
come out of the piston groove and damage cylinder and
piston beyond repair.
4.
Install new piston pin retaining rings (1)
using PISTON PIN RETAINING RING INSTALLER (2)
(Part No. HD-34623B)
.
Place new retaining ring on tool
with gap pointing up. See
NOTE
Make sure the ring groove is clean. Ring must be fully seated
in the groove with the gap away from the slot at the bottom.
Figure 3-84. Piston Support Plate
Figure 3-85. Installing Piston Pin Retaining Ring
7660
a0102xSx
Figure 3-86. Installing Piston Retaining Rings
7659
1.
Piston pin retaining ring
2.
Piston pin retaining ring installer (Part No. HD-
34623B)
1
2
Summary of Contents for 2005 P3
Page 2: ...1 2 Edit Me Printed September 11 2003 3 34 pm ...
Page 59: ...1 10 2005 Buell P3 Maintenance HOME NOTES ...
Page 97: ...1 48 2005 Buell P3 Maintenance HOME NOTES ...
Page 99: ......
Page 173: ......
Page 174: ......
Page 224: ...3 50 2005 Buell P3 Engine HOME NOTES ...
Page 258: ......
Page 286: ...4 28 2005 Buell P3 Fuel System HOME NOTES ...
Page 288: ......
Page 289: ......
Page 326: ...6 16 2005 Buell P3 Drive Transmission HOME NOTES ...
Page 352: ......
Page 426: ......