
2-56
2005 Buell P3: Chassis
SWINGARM
2.19
REMOVAL
1.
Remove seat. See
2.
Remove battery. See
1
1
WARNING
1
WARNING
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00049a)
3.
Remove right side footpeg support bracket. See
FOOTPEGS AND FOOTPEG SUPPORT BRACKETS
.
4.
Remove three bolts holding front sprocket cover. See
5.
Remove inner fender. See
6.
Remove lower belt guard. See
7.
Remove rear axle nut, axle, spacers and brake with car-
rier. See
8.
Remove drive belt. See
9.
Remove rear wheel. See
10. Remove lower rear shock fastener. See
11. See
Loosen swing arm pinch screw (1).
12. Remove swingarm pivot bolt (6) and swingarm.
13. Remove well nuts from swingarm.
14. Use slide hammer (SNAP-ON Part No. CJ1275 or equiv-
alent) and bearing remover to remove bearings (4).
15. Remove swingarm spacer (5).
INSTALLATION
1.
See
Install
new
bearings (4) and spacer
(5).
2.
Position swing arm in mounting block. Apply anti-seize to
swingarm bolt (6) and install. Tighten to 24-26 ft-lbs (33-
35 Nm).
3.
Apply LOCTITE 243 BLUE to pinch screw (1) and install.
Tighten to 17-19 ft-lbs (23-26 Nm).
4.
Install well nuts.
5.
Install rear shock and fastener. Tighten to 35-40 ft-lbs
(47-54 Nm).
6.
Install rear wheel, axle, brakes, and spacers. Tighten
rear axle nut to 48-52 ft-lbs (65-71 Nm).
7.
Install drive belt.
8.
Install rear fender, lower belt guard, and sprocket cover.
9.
Loosely install right side footpegs mount.
10. Install reservoir, master cylinder, and brake pedal.
Tighten brake pedal bolt to 72-96
in-lbs
(8-11 Nm).
11. Tighten footpeg mounting bracket.
1
1
WARNING
1
WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
12. Install battery. See
1
1
WARNING
1
WARNING
After repairing the brake system, test brakes at low
speed. If brakes are not operating properly, testing at
high speeds can cause loss of control, which could
result in death or serious injury. (00289a)
1
1
WARNING
1
WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
13. Install seat. See
Figure 2-100. Swingarm
1
4
6
5
4
2
a0153x2x
1.
Pinch screw
2.
Washer
3.
Nut insert
4.
Bearing
5.
Spacer
6.
Pivot bolt
3
Summary of Contents for 2005 P3
Page 2: ...1 2 Edit Me Printed September 11 2003 3 34 pm ...
Page 59: ...1 10 2005 Buell P3 Maintenance HOME NOTES ...
Page 97: ...1 48 2005 Buell P3 Maintenance HOME NOTES ...
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Page 224: ...3 50 2005 Buell P3 Engine HOME NOTES ...
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Page 286: ...4 28 2005 Buell P3 Fuel System HOME NOTES ...
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Page 326: ...6 16 2005 Buell P3 Drive Transmission HOME NOTES ...
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