
3-4
2005 Buell P3: Engine
Table 3-13. Gearcase Specifications
GEARCASE
NEW COMPONENTS
SERVICE WEAR LIMITS
inches
mm
inches
mm
Cam gear shaft in bushing (loose)
0.0007-0.0022
0.0178-0.0559
0.003
0.076
Cam gear shaft end play (min)
0.005-0.024
0.127-0.610
0.025
0.635
Intake cam gear shaft end play
(min)
0.006-0.024
0.152-0.610
0.040
1.016
Table 3-14. Flywheel Specifications
FLYWHEEL
NEW COMPONENTS
SERVICE WEAR LIMITS
inches
mm
inches
mm
Runout
Flywheels at rim
0.000-0.010
0.000-0.254
0.010
0.254
Shaft at flywheel end
0.000-0.002
0.000-0.051
0.002
0.051
End play
0.001-0.005
0.025-0.127
0.005
0.127
Table 3-15. Sprocket Shaft Bearing Specifications
SPROCKET SHAFT
BEARING
NEW COMPONENTS
SERVICE WEAR LIMITS
inches
mm
inches
mm
Outer race fit in crankcase (tight)
0.0004-0.0024
0.0102-0.0610
Bearing inner race fit on shaft (tight)
0.0002-0.0015
0.0051-0.0381
Table 3-16. Pinion Shaft Bearing Specifications
PINION SHAFT BEARINGS
NEW COMPONENTS
SERVICE WEAR LIMITS
inches
mm
inches
mm
Pinion shaft journal diameter
1.2496-1.2500
31.7398-31.7500
1.2496 (min)
31.7398 (min)
Outer race diameter in right
crankcase
1.5646-1.5652
39.7408-39.7561
1.5672 (max)
39.8069 (max)
Bearing running clearance
0.00012-0.00088
0.00305-0.02235
Fit in cover bushing (loose)
0.0023-0.0043
0.0584-0.1092
0.0050
0.1270
Summary of Contents for 2005 P3
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