Buderus Logano G225 Installation And Service Instructions Manual Download Page 59

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Index

Logano G225/Logano plus GB225 - We reserve the right to make any changes due to technical modifications.

Index

Ambient conditions

...............................................

Boiler output

........................................................

Boiler room

..........................................................

Boiler type

...........................................................

Cleaning the hot gas flues

.....................................

Combustion air supply

..........................................

Combustion chamber

............................................

Commissioning

....................................................

Connecting the central heating flow and return

.......

Connections

........................................................

DHW cylinder connection

......................................

Dimensions

..........................................................

Dirt trap

..............................................................

Filling the heating system

......................................

Fitting boiler fill and drain valve

.............................

Flow temperature

.................................................

Flue pipe sealing collar

.........................................

Fuel connection

....................................................

Fuel, operating conditions

.....................................

Heating system emergency stop switch

..................

Installing the burner hood

.....................................

Installing the control unit

......................................

Leaks, checking for (primary circuit)

......................

main shut-off valve

...............................................

Mains power connection

.......................................

Mains power supply

..............................................

Mains supply

........................................................

ON/OFF switch

....................................................

Operating pressure

...............................................

Operating pressure, permissible

............................

Pressure gauge

....................................................

Pressure/temperature gauge

.................................

Rated output

........................................................

Removing the hot gas baffle plates

.........................

Replacing the packing cord

....................................

Report, commissioning

..........................................

Reports, inspection and maintenance

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Safety

....................................................................

safety flow, connecting

.........................................

Safety Instructions

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Servicing, regular

..................................................

Shutting down

.....................................................

Technical Data

.....................................................

Temperature/pressure gauge

............................

Wall clearances

....................................................

Water quality

.......................................................

Water, topping up

.................................................

Wet cleaning

........................................................

Summary of Contents for Logano G225

Page 1: ...ors Please readcarefully before use Installation and service instructions Fan assisted low temperature condensing boiler 6 720 615 876 00 1RS Logano G225 Logano plus GB225 with BE burner 6 720 616 282...

Page 2: ...bled boiler heat exchanger 28 5 4 Assembly steps for boilers supplied in sections and as ready assembled block 28 5 4 1 Fitting the adjustable feet 28 5 4 2 Inserting the hot gas baffle plates 28 5 4...

Page 3: ...s due to technical modifications 3 9 3 Cleaning the boiler 52 9 3 1 Cleaning the boiler with cleaning brushes 52 9 3 2 Wet cleaning chemical cleaning 53 9 4 Checking the heating system operating press...

Page 4: ...st to switch off the control unit V Safeguard the heating system to prevent unintentional re connection Danger due to short circuits To prevent short circuits V Only use genuine Buderus wiring Install...

Page 5: ...ccur Warning means that minor injury or severe material losses may occur Danger means that severe injury may occur Very serious cases may result in death Notes contain important information for situat...

Page 6: ...serve the following Local building regulations regarding the installation conditions Local building regulations regarding air supply and venting systems and the chimney flue connection Regulations gov...

Page 7: ...f round bastard file Screwdriver Philips and flat head Flat chisel Spanners sizes 13 mm 19 mm 24 mm and 36 mm and socket size 19 mm Support wedge flat iron Cleaning rags and cloth Fine emery cloth Wir...

Page 8: ...omprises Control unit 1 Boiler casing 2 Boiler heat exchanger and insulation 3 Burner 4 Heat exchanger system GB225 only The control unit 1 monitors and regulates all electrical boiler components The...

Page 9: ...er hood burner door and fixings1 technical documentation for burner and boiler 1 The adjustable feet are packed with the burner hood 1 1 box Control unit technical documentation for controller 1 1 box...

Page 10: ...48 1 59 0 73 02 2 69 8 kW for Spain Boiler water content l Approx 61 Approx 73 Approx 85 Gas content l 68 8 85 1 101 4 Flue gas temperature3 3 Flue gas temperature to EN 303 C 165 180 180 Flue gas mas...

Page 11: ...supply contaminated with dust from production and processing facilities e g quarries mines etc Airborne seed from plants Halogenated hydrocarbon compounds The combustion air must be free of halogen h...

Page 12: ...mm2 s at 20 C That is equivalent to a Redwood I viscosity of 41 0 s UK or Sayboldt viscosity of 45 5 s USA If oil of poorer quality is used the service cleaning intervals should be reduced accordingl...

Page 13: ...Sine wave Enclosure rating IP40 protected against penetration by foreign bodies 1 mm dia not protected against water ingress Tab 9 Mains power supply Operating conditions Notes detailed requirements...

Page 14: ...ct shocks Fragile components could be damaged V Observe the transport instructions on the packaging Protect boiler connections from damage and dirt if the boiler is not to be installed immediately Dis...

Page 15: ...rner door hinges are fitted on the right hand side The burner door can be reversed so as to hinge on the left Fig 3 Boiler room clearances boiler positioned on the left hand or right hand side Caution...

Page 16: ...s 5 1 1 Preparation of boiler sections V Lay rear section 2 across two wooden battens 3 V Clean the boiler bosses 1 with emery paper and a rag V Remove any burrs which might have been created with a f...

Page 17: ...er boss sealing face 2 Packing groove 5 1 2 Driving boss liners home V Clean the boss liners with a cloth soaked in white spirit V Evenly coat the boss liners with red lead putty V Insert the boss lin...

Page 18: ...e backing paper from the packing cord as you insert the cord into the packing groove V Insert the flexible packing cord into the packing groove starting in the upper boiler hub area and lightly press...

Page 19: ...cking the centre section into place 1 Wooden or rubber mallet 2 Rear section 5 1 6 Boiler section alignment V Right the part assembled block comprising two boiler sections V Position a flat board 1 un...

Page 20: ...2 compression tool suitable for your boiler observe documentation supplied with compression tool Caution Risk of damage to compression tool The compression tool may be damaged or destroyed if you com...

Page 21: ...atchet spanners 1 on the clamp nuts 2 of the compression tools and press the boiler sections together by evenly tightening the nuts V Release and remove the compression tool V Hammer the boss liners i...

Page 22: ...the anchor rods 1 fitted with spring washers 3 into the cast lugs 4 near the boiler bosses on the right and left and at the bottom V Screw the nuts onto the threads of the anchor rods 1 by hand V Tig...

Page 23: ...tion of the feed pipe to the connecting block 1 Connecting block 2 Gasket 3 Feed pipe 4 M 8 16 screws brass V Remove the nuts from the threaded studs V Slide gasket 1 over the feed pipe V Slide feeder...

Page 24: ...ue wrench 1 torque max 60 Nm Fig 20 Assembling the connection profile 1 Torque wrench You can seal off the connections that are not required using the blanking plugs 1 supplied When the boiler is supp...

Page 25: ...ature sensor The temperature sensor is delivered in the pack containing the burner burner hood and burner door The temperature sensor is fitted to a reducer V Fit the reducer with temperature sensor a...

Page 26: ...ing the boiler hubs The reducer supplied is required for fitting the boiler fill drain valve not supplied V Fit and seal the reducer into the bottom rear boiler boss V Fit the boiler fill drain valve...

Page 27: ...l water runs out of it Hub joints leaking V If a hub joint is leaking first drain the water through the boiler fill drain valve V Remove the water pipes V Remove the feed pipe V Release and remove the...

Page 28: ...for packing details see package contents to prevent air pockets forming inside the boiler V Tip the boiler or support it on a square timber V Insert adjustable feet 5 10 mm V Gently set the boiler dow...

Page 29: ...ribed V Secure the two hinge pins to the front boiler section with one M 12 35 hexagon bolt 1 in each case Fig 32 Fitting the hinge pins on the right in this exam ple 1 M 12 35 hexagon bolt V Fit the...

Page 30: ...er pins into the rear section Fig 34 Fitting the spacer bolts V Secure the boiler back panel with nuts to the threaded and spacer pins Fig 35 Fitting the boiler rear panel Installation of the upper ti...

Page 31: ...the lower tie bar Installation of the thermal insulation V Position the thermal insulation over the boiler block V Push the thermal insulation below the boiler block in the direction of the arrow V Po...

Page 32: ...ng the temperature sensor and communica tion cable 1 Strain relief 2 Temperature sensor and communication cable A Push the strain relief into the holes of the lower tie bar B Insert and secure the cab...

Page 33: ...it locks into the hole provided Fig 41 Fitting the snap on nut in this example on the right hand side panel V Slot the side panel into the end flange of the bottom crossmember 1 Fig 42 Pushing the fr...

Page 34: ...V Push the side panel in at the bottom and fix to the rear panel with the snap lock catch 1 Fig 44 Securing the side panel to the rear panel 1 Snap lock catch V Fit brackets 1 for fixing the burner h...

Page 35: ...ing the front boiler cover Fitting the temperature sensor pre assembled boiler only If the boiler is delivered pre assembled the temperature sensor must now be fitted The temperature sensor 1 is packe...

Page 36: ...rature sensor and connect temperature sensor lead Fig 48 Installing the cable entry 1 Rubber sleeve Insulating the connecting block V Cut out the insulating shells of the connecting block at the indic...

Page 37: ...allation of the heat shield 5 5 Positioning and levelling the boiler V Move the boiler into its final location V Level the boiler by inserting the adjustable feet uo or down as required and using a sp...

Page 38: ...1 1 Flue pipe sealing collar for negative pressure flue pressure at boiler outlet 0 mbar We recommend fitting a flue pipe sealing collar option in order to achieve the best possible seal V Slide jubi...

Page 39: ...he central heating flow and return V Connect central heating return to connection RK V Connect the central heating flow to connection VK Fig 55 Connecting the central heating flow and return Key to fi...

Page 40: ...cylinder return to connection RS V Connect the DHW cylinder flow either at VS1 or VS2 V Seal off the surplus VS and RS connector Fig 57 DHW cylinder connection 6 2 4 Fitting the boiler fill drain val...

Page 41: ...Connect hose to the water tap Push a hose filled with water onto the hose ferrule of the boiler fill drain valve and open the valve V Open the cap of the automatic air vent valve by one full turn to...

Page 42: ...licable regulations 6 5 Electricity connection 6 5 1 Fitting the control unit V Place the push in hooks of the control unit into the oval holes V Push the control unit towards the burner door V Let th...

Page 43: ...rol unit and connect in accordance with the wiring diagram Fig 61 Removing the cover 6 5 3 Fitting a strain relief Secure all cable runs with cable clamps standard control unit delivery 1 Insert the c...

Page 44: ...the two screws V Slide the tabs of the rear boiler top panel 3 under the front boiler top panel 4 V Lower the rear boiler top panel 3 onto the side panels Fig 63 Fitting hoods 1 Control unit cover 2...

Page 45: ...the boiler fill drain valve until the required operating pressure is obtained Chapter 6 3 page 41 V Vent the heating system during filling Fig 65 Pressure gauge for sealed unvented systems 1 Red need...

Page 46: ...the BC10 The status display 6 on the BC10 lights up and shows the current boiler water temperature in C Adjust the date and time on the room controller if fault message A11 appears Only then will the...

Page 47: ...lue gas temperature V Open the burner door to do this remove the two lateral hexagon bolts V Remove the hot gas baffles towards the front V Close the burner door with both hexagon bolts Tighten the he...

Page 48: ...utomatic operating mode Required room temperature Required DHW temperature Required heating program Fig 70 Room controller After completion of the commissioning steps V Set both rotary selectors on th...

Page 49: ...________ bar 3 Check the combustion air supply and the flue gas routing 46 4 Switch on the control unit control unit documentation 46 5 Starting the burner burner documentation 6 Check and raise the f...

Page 50: ...o do in an emergency e g a fire V Never put yourself at risk of fatal injury Your own safety is paramount V Close the mains gas shut off valve V Isolate the heating system from the mains power supply...

Page 51: ...be carried out once a year The results of the services must be recorded in the service and maintenance report Offer your customer an annual contract covering inspection and demand dependent service Th...

Page 52: ...e boiler with cleaning brushes V Note the position of the hot gas baffles for later V Remove the hot gas baffles from the hot gas flues V Clean the hot gas baffle plates with one of the two cleaning b...

Page 53: ...s proceed as follows V Attach the power plug to the SAFe V Prepare the heating system for operation 9 3 2 Wet cleaning chemical cleaning When wet cleaning use a cleaning agent appropriate for the degr...

Page 54: ...stems 1 Red needle 2 Pressure gauge needle 3 Green band V Top up with water via the boiler fill drain valve V Bleed the heating system V Check the operating pressure again Set the operating pressure t...

Page 55: ...and the heating surface for contamination shutdown the system for this step 50 5 Check burner burner documentation 6 Check the combustion air supply and flue gas routing for function and safety 7 Che...

Page 56: ...ate ______ Date ______ Date ______ 1 2 3 4 5 6 7 8 9 10 Company stamp signature Company stamp signature Company stamp signature Company stamp signature Company stamp signature Company stamp signature...

Page 57: ...d replace gaskets packing cord on the burner and burner door 52 5 Start up the heating system 46 6 Final check of the servicing work 7 Checking safe and proper functioning in operation Confirmation of...

Page 58: ...ses and remedies can be found in the control unit documentation V Press and hold down the Reset button for about 5 seconds to clear the fault The display shows rE whilst the reset is implemented The r...

Page 59: ...erating conditions 12 H Heating system emergency stop switch 50 I Installing the burner hood 48 Installing the control unit 42 L Leaks checking for primary circuit 41 M main shut off valve 46 Mains po...

Page 60: ...tswold Way Warndon Worcester WR4 9SW Customer service 0870 421 5933 Technical support 0870 421 5944 Fax 01905 753130 www buderus commercial co uk In the UK and IE Buderus is a brand name of Bosch Ther...

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Buderus Logano G225, Installation And Service Instructions Manual

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