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TDS-200C4HL

WARNING

!

To avoid injury from an accidental start, turn the switch OFF and always remove
the plug from the power source before making any adjustments.

TROUBLESHOO

TING

TROUBLESHOOTING GUIDE

SYMPTOM

PROBABLE CAUSE CORRECTIVE ACTION

Motor will not run.

 Not plugged into power
 outlet.

Plug it into the power outlet.

Power switch is not in 
ON position.

Turn the switch ON. Dual speed 
switch not at O position

Plug on cord is faulty.

Faulty motor.

Fuse on circuit breaks
open.

Re-set; may be too many 

machines on line.

Grinding wheel is not 
fixed properly.

Adjust grinding wheel properly. 
See ADJUSTMENT section.

Grinding wheel
vibrates or shakes.

GENERAL

Motor cord cut or 
abraded.

Contact Professional Service 
Station for repair.

Other.

Contact Professional Service 
Station for repair.

Contact Professional Service 
Station for repair.

Contact Professional Service 
Station for repair.

Summary of Contents for TDS-200C4HL

Page 1: ...TION MANUAL IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product Contact Us email service bucktool com https www bucktool...

Page 2: ...Quality Standard Impeccable After Sale Service through out the entire delivery process of our product lines and this concept is what drives us every day at BUCKTOOL to be the brand we are We re BUCKTO...

Page 3: ...5 8 Right Wheel Size 8 x 1 2 x 5 8 Speed 1750RPM TDS 200C4HL To avoid electrical hazards fire hazards or damage to the tool use proper circuit protection Use a separate electrical circuit for your to...

Page 4: ...h if not avoided may result in minor or moderate injury NOTICE Used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage CAUTION...

Page 5: ...absorption of harmful chemicals Use of this tool can generate and or disperse dust which may cause serious and permanent respiratory or other injury Always use NIOSH OSHAapproved respiratory protecti...

Page 6: ...th and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 11 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelet...

Page 7: ...the blade comes to a complete stop and the tool is unplugged from the power source 21 DO NOT OVERREACH Keep proper footing and balance at all times 22 MAINTAIN TOOLS WITH CARE Keep tools sharp and cl...

Page 8: ...elds C Do not overtighten the wheel nut D Use only flanges furnished with this grinder 11 Always inspect grinding wheels prior to use for cracks missing pieces etc Replace wheel immediately before use...

Page 9: ...ate the tool when you are tired Do not rush 28 SAVE THESE INSTRUCTIONS Refer to them frequently and use them to instruct other users If you loan someone this tool loan them these instructions also 29...

Page 10: ...es DO NOT MODIFY THE PLUG PROVIDED If it will not fit the receptacle have the proper receptacle installed by a qualified electrician IMPROPER CONNECTION of the equipment grounding conductor can result...

Page 11: ...ace a damaged extension cord or have it repaired by a qualified technician before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas MINIMUM GAUGE FOR EXTENS...

Page 12: ...arily connect this plug to a two contact grounded receptacle The adapter Fig 2 has a rigid lug extending from it that MUST be connected to a permanent earth ground such as a properly grounded receptac...

Page 13: ...Washer 2 5 Tool Rest Knob Flat Washer 2 6 Left Right Eye Shield Assy 1 each 7 Left Right Eye Shield Bracket 1 each 8 Eye Shield Locking Konb 2 9 Eye Shield Bracket Knob Flat Washer 2 10 Spark Deflect...

Page 14: ...5 Tool rest bracket knob 2 6 1 7 Tool rest 1 8 Tool rest bracket 2 Main switch Tool rest locking knob 9 10 11 LED light KEY PARTS DIAGRAN 2 1 1 Medium grinding wheel 120 Grit 2 Eye shield locking knob...

Page 15: ...rest bracket to the right wheel guard using a bracket knob and flat washer as shown in Fig A NOTE Ensure the locating pin passes through the bracket as shown and the registration disc of the bracket i...

Page 16: ...as above Fig D Fig C Fig E ASSEMBLY INSTRUCTIONS INSTALLING EYESHIELD ASSEMBLY FIG D E 1 Attach the right eye shield bracket to the wheel guard using a flat washer spring washer and eye shield bracke...

Page 17: ...ium material removal and general purpose grinding and a white medium wheel 60 grit for fast material removal 2 To operate the bench grinder always wear safety glasses and turn the tool on while standi...

Page 18: ...itch side marked OFF to turn the grinder off 3 To lock the switch in the OFF position grasp the end of the switch key and pull it out 4 With the power switch key removed the switch will not operate 5...

Page 19: ...ewdriver against the wheel to true it up then ease the end straight into the stone to grind it true CAUTION 7 If the surface of the wheel becomes loaded and dull with workpiece material the wheel shou...

Page 20: ...e wheel cover and then remove the outer cover 6 4 To prevent wheel rotating place a wood wedge 7 not supplied between the wheel and the wheel cover as shown in Fig I NOTE Using a metal object like a s...

Page 21: ...A GRINDING WHEEL WITHOUT A BLOTTER 8 Install the new wheel and make sure both wheel flanges 9 are in place with the concave sides toward wheels 9 To prevent wheel rotating place a wood wedge 7 not sup...

Page 22: ...ding wheel After contact has been made slide the Wheel Dresser side to side across the Tool Rest to dress the grinding wheel until the edges of the grinding wheel are square and the surface is clean 6...

Page 23: ...ay become cracked grooved rounded at the edges chipped out of true or loaded with foreign material Cracked wheels should be replaced IMMEDIATELY While any of the other conditions can be remedied with...

Page 24: ...23 TDS 200C4HL EXPLODED VIEW...

Page 25: ...Rubber Foot Base Plate Hex Bolt Spring Washer Assy Philips Screw Spring Washer Flat Washer Assy Capacitor Base Switch Left Tool Rest Bracket Left Tool Rest Philips Screw Philips Screw Switch Plate Co...

Page 26: ...Flat Washer D8 2 37 Tool Rest Bracket Knob 2 38 Wheel Flange 4 39 White Grinding Wheel 120 1 40 Hex Nut M16 1 41 Right Guard Cover 1 42 Philips Screw M5x48 3 43 Left Guard Cover 1 44 Hex Nut M16 Left...

Page 27: ...not in ON position Turn the switch ON Dual speed switch not at O position Plug on cord is faulty Faulty motor Fuse on circuit breaks open Re set may be too many machines on line Grinding wheel is not...

Page 28: ...GET IT DONE Having Problems Give us a chance to help you before returning this product Email service bucktool com TWO YEAR LIMITED WARRANTY https www bucktool com https www bucktool com 2 909 255 1088...

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