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SAFETY GUIDELINES

       SAFETY GUIDELINES - DEFINITIONS

• Always wear safety goggles or safety glasses with side shields.
• Always wear respiratory and hearing protection.
• To reduce the risk of injury, user and all bystanders must read and understand 
   instruction manual before using this product.
• Failure to keep your hands away from the moving part and cutting surface will 
  result in serious personal injury.
• No children or pregnant women should enter the work area where the paint 
  sanding is being done until all clean up is completed. 
• A dust mask or respirator should be worn by all persons entering the work area. 
  The filter should be replaced daily or whenever the wearer has difficulty breathing.
• NO EATING, DRINKING or SMOKING should be done in the work area to prevent 
  ingesting contaminated paint particles. Workers should wash and clean up BEFORE 
  eating, drinking or smoking. Articles of food, drink, or smoking should not be left in 
  the work area where dust would settle on them.
• Paint should be removed in such a manner as to minimize the amount of dust 
  generated. 
• Areas where paint removal is occurring should be sealed with plastic sheeting 
  of 4 miles thickness.
• Sanding should be done in a manner to reduce tracking of paint dust outside the 
   work area.
• All surfaces in the work area should be vacuumed and thoroughly cleaned daily 
   for the duration of the sanding project. Vacuum filter bags should be changed 
   frequently.
• Plastic drop cloths should be gathered up and disposed of along with any dust 
  chips or other removal debris. They should be placed in sealed refuse receptacles 
  and disposed of through regular trash pick-up procedures. During clean up, 
  children and pregnant women should be kept away from the immediate work area.
• All toys, washable furniture and utensils used by children should be washed 
  thoroughly before being used again.

Use of this tool can generate and/or disperse dust, which may cause serious 
and permanent respiratory or other injury. Always use NIOSH/OSHA approved 
respiratory protection appropriate for the dust exposure. Direct particles away 
from face and body.

BD1801

WARNING!

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Summary of Contents for BD1801

Page 1: ...NUAL IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product GET IT DONE Contact Us email service bucktool com https www buc...

Page 2: ...g instructions Maintenance Troubleshooting Exploded view Parts list Warranty SPECIFICATIONS Motor 120VAC 60Hz 5 0A Speed no load 3580RPM Belt size 1 x 42 Belt speed 3150 FPM Disc speed 3580RPM Dust po...

Page 3: ...t would settle on them Paint should be removed in such a manner as to minimize the amount of dust generated Areas where paint removal is occurring should be sealed with plastic sheeting of 4 miles thi...

Page 4: ...zed cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat The table on page 8 shows the correct size to use depending on cord length and nameplate amper...

Page 5: ...of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 20 NEVER LEAVE THE TOOL...

Page 6: ...disc Narrower belts uncover parts that could trap fingers 7 MAKE SURE there are no nails or foreign objects in the part of the workpiece to be sanded 8 ALWAYS HOLD the workpiece firmly when sanding Ke...

Page 7: ...ltage will damage the machine GROUNDED OUTLET BOX CURRENT CARRYING PRONGS GROUNDING BLADE IS LONGEST OF THE 3 BLADES GROUNDED OUTLET BOX GROUNDING MEANS ADAPTER Figure 1 Figure 2 MOTOR SPECIFICATIONS...

Page 8: ...ave 3 pronged grounding type plugs and matching 3 conductor receptacles that accept the machine s plug as shown in Fig A Repair or replace damaged or worn cord immediately grounded Use proper extensio...

Page 9: ...r not shown 1 2 Disc worktable Disc table handle Flat washer D8 1 2 3 3 Belt table handle 1 4 Belt worktable 1 5 Miter gauge assy 1 6 Belt tension handle 1 7 8 Inner hex wrench 3 9 Sanding disc cover...

Page 10: ...n diameter sanding disc 2 Miter gauge assy Disc worktable Base 3 Disc table handle 4 On Off switch 5 Belt table handle 6 Belt worktable 7 8 1 in width 42 in length sanding belt Belt tracking knob 9 Be...

Page 11: ...d 45 for sanding 5 Mount the sanding disc cover 6 onto the metal frame that surrounds the sanding disc with the two Phillips Screws 7 BD1801 To avoid injury always keep the plug disconnected from the...

Page 12: ...nd secure with a hose clamp NOTE Dryer vent hoses are not acceptable for this purpose DUST COLLECTION Recommended not included Search BUCKTOOL Y fitting 4 to 1 3 8 O D Reducer at AMAZON COM or https w...

Page 13: ...ll the platen to perform operations where support of the belt is required 1 2 Always lock the switch off when the grinder is not in use Remove the key and keep it in a safe place In the event of a pow...

Page 14: ...note of any belt movement 1 Using a combination square 1 place one side of the square on the disc table 2 with the other side against the sanding disc 3 and check to see if the disc table is 90 to the...

Page 15: ...nly use mineral spirits to remove this residue 3 Press the new velcro 3 firmly in position around the plate Make sure the velcro is centered on the plate and do not cover the screw 4 4 Reinstall the d...

Page 16: ...elt work table without removing the belt work table 3 Install the new belt around the wheels 6 Install the belt cover and the two inner hex nut 7 Start the sander and check the belt tracking before sa...

Page 17: ...sive disc Abrasive belt will not track correctly Belt not centered on wheels Readjust tracking Belt stretched unevenly Replace abrasive belt Belt is jointed improperly Check the belt for an irregular...

Page 18: ...66 65 64 63 62 26 84 61 45 46 47 50 42 48 51 52 53 54 55 1 2 3 4 5 6 7 8 9 13 14 15 16 25 26 27 28 29 85 31 17 19 20 21 19 22 10 3 23 24 30 13 14 15 16 11 12 10 18 19 78 77 76 75 19 18 41 42 43 44 56...

Page 19: ...palte 1 21 Belt work table support 1 67 Philips screw assy M4x8 5 22 Inner hex bolt M8x12 2 68 Miter gauge knob 1 23 Belt back stop 1 69 Philips screw assy M5x8 1 24 Inner hex bolt assy M5x10 2 70 Po...

Page 20: ...GET IT DONE Having Problems Give us a chance to help you before returning this product Email service bucktool com TWO YEAR LIMITED WARRANTY https www bucktool com https www bucktool com 2 909 255 1088...

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