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15

BD1801

MAINTEN

ANCE

REPLACING SANDING DISC

REPLACING VELCRO

A sanding disc is pre-mounted at the factory. Use only sanding discs that
measures 8 in. (200 mm) in diameter.

1. Remove the disc worktable and then 
    remove the disc cover (1) by removing 
    four screws (2).
2. Remove the disc paper.
3. Press the new sanding disc firmly in 
    position around the velcro. Make sure 
    the disc is centered on the plate.
4. Reinstall the disc cover (1), tighten four
    screws (2) and place sanding table back
    on unit.

1. Remove the disc worktable and then 
    remove the disc cover (1) by removing 
    four screws (2).
2. Remove the velcro (3), and clean any
    residue left on disc plate. Only use
    mineral spirits to remove this residue.
3. Press the new velcro (3) firmly in position 
    around the plate. Make sure the velcro
    is centered on the plate and do not cover
    the screw (4).
4. Reinstall the disc cover (1), tighten four
    screws (2) and place sanding table back
    on unit.

For your safety, turn switch OFF and remove the power cord from the electrical
outlet before adjusting or performing maintenance on your sander.
To avoid electric shock or fire, all repairs to the electrical components should 
be done by a qualified service technician. Before each use check for damaged, 
missing, or worn parts; check for alignment of moving parts, binding, improper 
mounting, or any other conditions that may affect the operation. Should any of 
these conditions exist, do not use the sander until properly repaired or parts 
are replaced. 

WARNING!

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Summary of Contents for BD1801

Page 1: ...NUAL IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product GET IT DONE Contact Us email service bucktool com https www buc...

Page 2: ...g instructions Maintenance Troubleshooting Exploded view Parts list Warranty SPECIFICATIONS Motor 120VAC 60Hz 5 0A Speed no load 3580RPM Belt size 1 x 42 Belt speed 3150 FPM Disc speed 3580RPM Dust po...

Page 3: ...t would settle on them Paint should be removed in such a manner as to minimize the amount of dust generated Areas where paint removal is occurring should be sealed with plastic sheeting of 4 miles thi...

Page 4: ...zed cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat The table on page 8 shows the correct size to use depending on cord length and nameplate amper...

Page 5: ...of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 20 NEVER LEAVE THE TOOL...

Page 6: ...disc Narrower belts uncover parts that could trap fingers 7 MAKE SURE there are no nails or foreign objects in the part of the workpiece to be sanded 8 ALWAYS HOLD the workpiece firmly when sanding Ke...

Page 7: ...ltage will damage the machine GROUNDED OUTLET BOX CURRENT CARRYING PRONGS GROUNDING BLADE IS LONGEST OF THE 3 BLADES GROUNDED OUTLET BOX GROUNDING MEANS ADAPTER Figure 1 Figure 2 MOTOR SPECIFICATIONS...

Page 8: ...ave 3 pronged grounding type plugs and matching 3 conductor receptacles that accept the machine s plug as shown in Fig A Repair or replace damaged or worn cord immediately grounded Use proper extensio...

Page 9: ...r not shown 1 2 Disc worktable Disc table handle Flat washer D8 1 2 3 3 Belt table handle 1 4 Belt worktable 1 5 Miter gauge assy 1 6 Belt tension handle 1 7 8 Inner hex wrench 3 9 Sanding disc cover...

Page 10: ...n diameter sanding disc 2 Miter gauge assy Disc worktable Base 3 Disc table handle 4 On Off switch 5 Belt table handle 6 Belt worktable 7 8 1 in width 42 in length sanding belt Belt tracking knob 9 Be...

Page 11: ...d 45 for sanding 5 Mount the sanding disc cover 6 onto the metal frame that surrounds the sanding disc with the two Phillips Screws 7 BD1801 To avoid injury always keep the plug disconnected from the...

Page 12: ...nd secure with a hose clamp NOTE Dryer vent hoses are not acceptable for this purpose DUST COLLECTION Recommended not included Search BUCKTOOL Y fitting 4 to 1 3 8 O D Reducer at AMAZON COM or https w...

Page 13: ...ll the platen to perform operations where support of the belt is required 1 2 Always lock the switch off when the grinder is not in use Remove the key and keep it in a safe place In the event of a pow...

Page 14: ...note of any belt movement 1 Using a combination square 1 place one side of the square on the disc table 2 with the other side against the sanding disc 3 and check to see if the disc table is 90 to the...

Page 15: ...nly use mineral spirits to remove this residue 3 Press the new velcro 3 firmly in position around the plate Make sure the velcro is centered on the plate and do not cover the screw 4 4 Reinstall the d...

Page 16: ...elt work table without removing the belt work table 3 Install the new belt around the wheels 6 Install the belt cover and the two inner hex nut 7 Start the sander and check the belt tracking before sa...

Page 17: ...sive disc Abrasive belt will not track correctly Belt not centered on wheels Readjust tracking Belt stretched unevenly Replace abrasive belt Belt is jointed improperly Check the belt for an irregular...

Page 18: ...66 65 64 63 62 26 84 61 45 46 47 50 42 48 51 52 53 54 55 1 2 3 4 5 6 7 8 9 13 14 15 16 25 26 27 28 29 85 31 17 19 20 21 19 22 10 3 23 24 30 13 14 15 16 11 12 10 18 19 78 77 76 75 19 18 41 42 43 44 56...

Page 19: ...palte 1 21 Belt work table support 1 67 Philips screw assy M4x8 5 22 Inner hex bolt M8x12 2 68 Miter gauge knob 1 23 Belt back stop 1 69 Philips screw assy M5x8 1 24 Inner hex bolt assy M5x10 2 70 Po...

Page 20: ...GET IT DONE Having Problems Give us a chance to help you before returning this product Email service bucktool com TWO YEAR LIMITED WARRANTY https www bucktool com https www bucktool com 2 909 255 1088...

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