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btsr SMART WARP, Operating Manual

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Table of Contents 

 

SMART MATRIX 

- iii -

 

Table of Contents 

1 – Connections and Electrical Interface 

PC 

↔

 SMART MATRIX 

↔

 SM-DIN Connection.......................................................................................... 1-1 

SMART MATRIX 

↔

 SM-DIN 

↔

 IS3 + ACT/D Connection .......................................................................... 1-2 

SMART MATRIX 

↔

 SM-DIN 

↔

 TS5 + ACT/D Connection ......................................................................... 1-3 

SMART MATRIX 

↔

 SM-DIN 

↔

 TS7 + ACT/D Connection ......................................................................... 1-4 

SM-DIN 

↔

 Machine Interface ...................................................................................................................... 1-5 

Sensors (ACT/Ds) Interface ......................................................................................................................... 1-6 
SM-DIN 

↔

 ACT/Ds 

↔

 Machine Interface .................................................................................................... 1-7 

SMART MATRIX 

↔

 SM-DIN/PC/DISPLAY Interface .................................................................................. 1-8 

SMART MATRIX WARP Generic Application Diagram (IS3)....................................................................... 1-9 
SMART MATRIX WARP Generic Application Diagram (TS5)...................................................................... 1-10 

2 – Operating Instructions 

SMART MATRIX WARP Operation.............................................................................................................. 2-1 
Navigation throughout the Display Windows................................................................................................ 2-2 
SMART MATRIX WARP Menu Structure ..................................................................................................... 2-9 
Choice of Device Type (IS3 or TS5/TS7) ..................................................................................................... 2-10 
Creel Mapping (STD or ADV) ....................................................................................................................... 2-11 
Sensor Configuration and Numbering .......................................................................................................... 2-12 
Lamps (ACT/D) Configuration and Numbering ............................................................................................ 2-17 
Smart Matrix Code........................................................................................................................................ 2-20 
Board Mode .................................................................................................................................................. 2-21 
Options ......................................................................................................................................................... 2-22 
Input/Output Configuration on SM-DIN/Smart Matrix ................................................................................... 2-23 
Efficiency Calculation Mode ......................................................................................................................... 2-25 
Keycode Setting............................................................................................................................................ 2-26 
Communication Test..................................................................................................................................... 2-28 
Sensors Test................................................................................................................................................. 2-29 
Lamps Test ................................................................................................................................................... 2-30 
Offset TS5/TS7 ............................................................................................................................................. 2-31 
Sensors Firmware Upgrade.......................................................................................................................... 2-33 
ACT/D Upgrade ............................................................................................................................................ 2-33 
MATRIX LCD Adjustment............................................................................................................................. 2-37 
LED Display setup ........................................................................................................................................ 2-38 
Information about SMART MATRIX WARP.................................................................................................. 2-39 
Style Parameters Programming (TS5/TS7).................................................................................................. 2-40 
Style Parameters Programming (IS3F) ........................................................................................................ 2-42 
Style Loading ................................................................................................................................................ 2-44 
Sensors Histogram ....................................................................................................................................... 2-45 
Efficiency Data.............................................................................................................................................. 2-47 
Error Counter Display (TS5/TS7) ................................................................................................................. 2-48 
Error Counter Display (IS3) .......................................................................................................................... 2-50 
LEARN.......................................................................................................................................................... 2-52 
SMART MATRIX Error Message.................................................................................................................. 2-53 
Errors shown on Display of SM-DIN Boards ................................................................................................ 2-56 

Summary of Contents for SMART WARP

Page 1: ...SMART MATRIX WARP Operating Manual ENGLISH Rev 3 0 December 2011 ...

Page 2: ...ge at any time the contents of this Manual without notice For any technical or commercial problem please contact your local BTSR dealer or call directly BTSR customer service center We will be glad to meet your needs Thank you for your trust and good job The product described herein is compliant with the requirements of Machinery Directive 2006 42 EC and EMC Directive 2004 108 EC All BTSR products...

Page 3: ...Introduction i ...

Page 4: ......

Page 5: ...uring a sample cycle LEARN and to indicate any type of error detected during the subsequent production cycles broken or missing yarns uncut yarns threading or pick up errors excessive or insufficient yarn tension etc The availability of a User Friendly graphic interface allows you to quickly and intuitively program all the operating parameters of IS3 TS5 TS7 sensors in addition it provides a real ...

Page 6: ...pon which the SMART MATRIX WARP system is based Row Column Bar Priority SLOW FAST Control Parameters etc Symbols Used This symbol is used to point out notes warnings and other important information IS3 Within this manual the IS3F 485 sensors used for SMART MATRIX WARP application will be indicated with the generic wording IS3 TS5 TS7 Within this manual the TS5 Dttt or TS7 Dttt sensors as well as t...

Page 7: ...cture 2 9 Choice of Device Type IS3 or TS5 TS7 2 10 Creel Mapping STD or ADV 2 11 Sensor Configuration and Numbering 2 12 Lamps ACT D Configuration and Numbering 2 17 Smart Matrix Code 2 20 Board Mode 2 21 Options 2 22 Input Output Configuration on SM DIN Smart Matrix 2 23 Efficiency Calculation Mode 2 25 Keycode Setting 2 26 Communication Test 2 28 Sensors Test 2 29 Lamps Test 2 30 Offset TS5 TS7...

Page 8: ... IS3 Sensor Features 3 1 TS5 TS7 Sensor Features 3 4 Differences between TS5 and TS7 Sensors 3 13 SM DIN WARP 3 14 ID and Transmission Speed Configuration on Each SM DIN Board 3 15 Machine Configuration Levels Creels Rows Columns Bar 3 16 SLOW FAST Control Parameters 3 21 ...

Page 9: ...Connections and Electrical Interface 1 ...

Page 10: ......

Page 11: ...CT Ds Connection To update the firmware on SM DIN Boards and Sensors you must Disconnect cable from Smart Matrix PC IN connector Disconnect cable from 1st SM DIN Board SM IN connector Connect cable to connector of 1st SM DIN Board Prior to operate the SMART MATRIX terminal make sure you have programmed the communication speed on all the SM DIN WARP Boards as well as on CV232 485 9 module For more ...

Page 12: ... MATRIX 1 2 SMART MATRIX SM DIN IS3 ACT D Connection The following diagram shows the connection of IS3 Sensors and Lamp Interface Modules ACT D to SM DIN Boards as well as the connection between SM DIN Boards and SMART MATRIX MAX 100 BOARDS SM DIN ...

Page 13: ... MATRIX 1 3 SMART MATRIX SM DIN TS5 ACT D Connection The following diagram shows the connection of TS5 Sensors and Lamp Interface Modules ACT D to SM DIN Boards as well as the connection between SM DIN Boards and SMART MATRIX MAX 100 BOARDS SM DIN ...

Page 14: ... MATRIX 1 4 SM DIN SMART MATRIX TS7 ACT D Connection The following diagram shows the connection of TS7 Sensors and Lamp Interface Modules ACT D to SM DIN Boards as well as the connection between SM DIN Boards and SMART MATRIX MAX 100 BOARDS SM DIN ...

Page 15: ...is shown on the following page Recommended power supply 24 Vdc If the ATC POWER unit is used the power supply on PINs 1 and 2 of Power connector must not be provided because the entire system is already supplied through the ATC POWER module itself by the PSU 10ASM unit please refer to diagrams on pages 1 9 and 1 10 Machine Interface INPUT Machine Interface OUTPUT Power Supply ...

Page 16: ...hains The SM DIN WARP Board can directly supply up to 30 IS3 sensors or 20 TS5 TS7 sensors Imax 1A The ATC POWER unit must be used to supply a higher number of sensors The unit is supplied by an external power supplier e g PSU 100ASM as shown on the examples on pages 1 9 and 1 10 Sensors ACT Ds Sensors ACT Ds Sensors ACT Ds Sensors ACT Ds Max 100 IS3 or 64 TS5 TS7 sensors 100 ACT Ds modules SM DIN...

Page 17: ...mally flashing Lr Red Led on communication with SM DIN in progress Lr1 Red Led on out 1 active Lr2 Red Led on out 2 active IN X Inputs not used for Warp application The outputs of ACT D modules will always be indicated for simplification as Lamps 1 Lamp direct connection example Imax 100 mA as NO contact 2 Lamp connection example by means of external relay I 100 mA Lamp Cutter etc Lamp Cutter etc ...

Page 18: ...lashing 57 6 Kbps LED LV with double flashing 115 Kbps Not necessary for Warp application SMART MATRIX Terminal Technical Characteristics Power supply voltage 24 VDC 10 Current absorption 100 mA Max Protection fuse SMART MATRIX 1 5 A Protection fuse Sensor power supply 1 5 A 0 24 VDC VIL Max 1 2 VDC Inputs VIH Min 5 VDC Operating temperature range 10 60 C Storage temperature 25 85 C Overall dimens...

Page 19: ...ATRIX WARP Generic Application Diagram IS3 On the example shown the power supply of the entire system is provided by the PSU 10 ASM power supplier by means of the ATC POWER unit whereby it does not have to be provided on PINs 1 and 2 of SM DIN WARP unit Power connector SM DIN ...

Page 20: ...ATRIX WARP Generic Application Diagram TS5 On the example shown the power supply of the entire system is provided by the PSU 10 ASM power supplier by means of the ATC POWER unit whereby it does not have to be provided on PINs 1 and 2 of SM DIN WARP unit Power connector SM DIN ...

Page 21: ...Operating Instructions 2 ...

Page 22: ......

Page 23: ...s etc graphic information sensors map etc B 6 buttons for immediate activation of particular functions increment decrement speed up shortcuts C Multi function rotary selector How to Use the Rotary Selector The selector provides both pointing and data entry functions Turn the selector to select a menu item function parameter within the configuration screens etc Rapid click to confirm the selection ...

Page 24: ...RT MATRIX terminal can be carried out using exclusively the multi function Rotary Selector through a navigation technique based upon Pointing Selecting and Value Setting actions The following example explains this navigation technique The example refers to the Style Parameters Programming function for TS5 sensors which makes use of 5 windows TENS PK NY CFG1 CFG2 1 Name label of currently selected ...

Page 25: ...ymbols appear to the right of the field value Example WORK TENSION field selected reverse Turn the selector either to Clockwise direction to increase the value or to Counterclockwise direction to decrease it resolution 0 1 Turn the selector holding the button pressed to increase decrease the value more quickly Example New value of WORK TENSION field 27 0 Once you have set the desired value e g 27 ...

Page 26: ...vious paragraph 1 Navigation inside the Selected Window TENS 3 Entering Alphanumeric Values Some functions of SMART MATRIX WARP terminal require typing alphanumeric data fields e g Style Name setup or change To make this operation easier a soft keyboard has been implemented which allows entering capital small letters numbers and graphic symbols While entering the desired character string the quick...

Page 27: ...moving the cursor one position to the right It allows leaving the string entering function Example To enter a Style Name e g STYLE1 operate as follows DEFAULT STYLE NAME Press repeatedly the indicated button to clear the Default Style Name Select in sequence the S T Y L E keys Press 2 times the indicated button to select the numeric keypad Select 1 Confirm the entered string 2 4 3 ...

Page 28: ...TRIX 2 6 3 Parameters Saving Once you have setup all the desired parameters press and hold down 3 seconds the rotary selector SAVE to save the settings BACK to return to previous screen without saving EXIT to return to menu without saving ...

Page 29: ...ing figure The detailed explanation of the various function will be provided on next paragraphs The following examples are only provided to summarize the Button Function association Within some configuration parameter setting functions the B1 B6 buttons may also perform a shortcut function which will be explained each time Immediate function activation buttons B1 Sensors Histogram B2 Efficiency Da...

Page 30: ...dinates of sensor that detected the error Column 2 COL 002 Row 3 ROW 003 Yarn Broken Error BROKE on CREEL A Coordinates of sensor that detected the error Column 1 COL 001 Row 1 ROW 001 Learning in progress At the end of the learning process the number of detected sensors will appear instead of For more details about Error images please refer to paragraph SMART MATRIX Error Messages on Section 2 ...

Page 31: ...arious functions the following graphic symbols will be used Select the desired option and click to confirm Press and hold down the button 3 sec to return to previous menu and or to activate the data saving function Error Alternating Error details Main Menu Style Configuration Style Loading System Configuration ...

Page 32: ...r Tension Sensors TS5 TS7 No mixed configurations are allowed Some parameters and menu items shown on the SMART MATRIX WARP screens will depend on the choice made with this function Enter the SETUP menu Select DEVICE Choose either IS3F or TS5 To leave the function and activate the save function SAVE to save the choice BACK to return to the previous screen without saving EXIT to return to menu SETU...

Page 33: ...ngular creel ADVANCED Mode each creel can be configured with a variable number of sensors for each row or column e g chessboard creel Enter the SETUP menu Select MAP Choose either STANDARD MODE or ADVANCED MODE To leave the function and activate the save function SAVE to save the choice BACK to return to the previous screen without saving EXIT to return to menu Examples Standard Mode 4 columns 10 ...

Page 34: ...S NUMBER Set the number of SM DIN WARP Boards used 1 100 Point the symbol of 1st Board Select the field indicating the number of sensors connected to Board 1 default 100 Set the number of sensors actually connected to Board 1 e g 40 and confirm Point the symbol of 2nd Board and so on for all the Boards used Once you have configured all the Boards SAVE to save the settings Now it will be necessary ...

Page 35: ...number of Rows of Creel A Point CREEL B and so on for all the used creels Once you have configured all the creels IDENTIFY to start the sensor identification The example shown indicates that the numbering identification procedure of the 8 sensors belonging to creel A is going to start The flashing small square indicates the sensor located on Column 1 Row 1 Creel A The display of all Boards will sh...

Page 36: ...ral way SAVE to save the settings BACK to go back to the previous screen without saving EXIT to go back to the menu If CREEL LEVELS parameter is different from OFF then the creels are identified with a number and a letter the number corresponds to CREEL LEVEL while the letter identifies in sequence the creels On this example two levels with two creels per level have been set therefore the creel nu...

Page 37: ...rds will show The green led will flash on all sensors Shim the touch light of the sensor corresponding to Column 1 Row 1 Creel 1A position The sensor s led changes from flashing green to red On SMART MATRIX display the small square of sensor located on Column 1 Row 2 Creel 1A starts flashing Shim the touch light of the relevant sensor and continue with the numbering of all sensors At the end of th...

Page 38: ...sensor to be re numbered e g Creel B Col 1 Row 3 See note below Shim the touch light of the relevant sensor The sensor s led changes from flashing green to red To quit the identification procedure after the sensor re numbering EXIT to return to configuration menu To select the sensor coordinates Creel Column and Row you may use the shortcut buttons or press in sequence the rotary selector To exclu...

Page 39: ... failure detected by a sensor the lamp associated to sensor Column or Row or Bar and if configured the lamp associated with the Creel will light Enter the SETUP menu Select LAMP CONFIG Select ACT IDENTIFY Point and select ACT COL Choose whether you use ON or do not use OFF the lamps ACT D associated with the Columns and confim then point ACT CREEL Choose whether you use ON or do not use OFF the la...

Page 40: ...o save the configuration and continue with the numbering operation The example shown indicates that the numbering of the 2 ACT D modules associated with the 2 Creels is going to start The green leds will flash on all the ACT D modules Press the P button on ACT D module to be numbered The green led turns off and the red one turns on On SMART MATRIX display the small square corresponding to the lamp...

Page 41: ...tivation pulse PULSE TIME ms Frequency of output activation BLINK TIME ms The outputs of ACT D modules can be programmed either as continuous signals setting PULSE TIME and BLINK TIME CONT or as pulse signals where PULSE TIME indicates the pulse duration and BLINK TIME indicates the on off frequency To activate the save function SAVE to save the set values ...

Page 42: ...to the SMART MATRIX terminal in case of application that uses multiple terminals Enter the SETUP menu Select MATRIX CODE Choose the SMART MATRIX identification code and activate the save function SAVE to save the choice BACK to return to the previous screen without saving EXIT to return to menu SETUP MATRIX CODE ...

Page 43: ... disappears without the operator intervention during the continuation of the process other possible faults are normally signaled option typically used for extrusion applications Enter the SETUP menu Select BOARD MODE Set the desired mode STANDARD or MONITOR The SYNC option refers to a special configuration that cannot be used in a general way To confirm the selection SAVE to save the settings BACK...

Page 44: ...en without saving EXIT to go back to the menu DEVICE ID MODE example with 3 creels and 120 total sensors NORMAL Sensor numbering within each creel Creel A ID 1 40 Creel B ID 1 40 Creel C ID 1 40 PROGRESSIVE Progressive sensor numbering Creel A ID 1 40 Creel B ID 41 80 Creel C ID 81 120 STYLE EDITOR MODE FAST SLOW Possibility of using 2 different parameter sets selectable with the FAST SLOW externa...

Page 45: ...ed NC contacts It also allows you to configure the output relay of SMART MATRIX terminal as normally open NO or normally closed NC contact Enter the SETUP menu Select I O CONFIG Select BOARDS Configure the input signals within the IN window and the output signal within the OUT window as NO or NC To activate the save function SAVE to save the choice BACK to return to the previous screen without sav...

Page 46: ...SM DIN Smart Matrix SMART MATRIX 2 24 Configure the output relay of SMART MATRIX terminal as NO or NC To activate the save function SAVE to save the choice BACK to return to the previous screen without saving EXIT to return to menu ...

Page 47: ... or excluded in the calculation of efficiency index that will be shown pressing the button Enter the SETUP menu Select EFFICIENCY Choose either INCLUDED power down times included in the calculation or EXCLUDED To activate the save function SAVE to save the choice BACK to return to the previous screen without saving EXIT to return to menu SETUP EFFICIENCY ...

Page 48: ...f accessible menus and options it also allows you to remove clear users and to change the list of accessible menus and options You cannot set two users with the same name or with the same password Enter the SETUP menu Select KEY CODE Add New User Press the indicated button to add a new user Set the new user name e g ALAN and password e g ALAN123 in the ACCOUNT windows Select the menus and options ...

Page 49: ...tton to edit change the access rights of selected user Change the configuration of menus and options available to the selected user SETUP MENU STYLE LOAD STYLE EDIT LEARN SENSORS READING ERROR COUNTERS When you try to access a password protected function the following prompt will appear Choose the user name and set the password to access the selected function ...

Page 50: ...tion of ACT D modules Communication Efficiency Enter the SETUP menu Select TEST COM Select COMM EFF to check the efficiency level of communications Select GLOBAL or SINGLE single Board Total number of communication errors and number of test retries performed on all Boards Global efficiency index Total number of communication errors and number of test retries performed on selected Board 1 Efficienc...

Page 51: ... IS3 TEST Select the desired creel and sensor Coordinates of selected sensor the red led shall flash on selected sensor To select the sensor coordinates Creel Column and Row you may use the shortcut buttons or press in sequence the rotary selector Creel Column Row SETUP TEST COM TS5 D IS3 TEST ...

Page 52: ... BAR LAMP or CREEL LAMP to carry out the test The display will show the lamps map Select the desired Creel and lamp The red led shall flash on the selected ACT D module To select the lamp you may use the shortcut buttons or press in sequence the rotary selector SETUP TEST COM COL ROW BAR LAMP ...

Page 53: ...all sensors or on the specified sensor Prior to start the calibration remove the yarn from the loading cell of the involved sensors Enter the SETUP menu Select SERVICE Select TS5 OFFSET Select the creel and the desired sensor double click on the small square of the sensor within the map or all the sensors ALL DEVICES To continue SETUP SERVICE TS5 OFFSET ...

Page 54: ...ensor coordinates Creel Column and Row you may use the lower shortcut buttons or press in sequence the rotary selector Shortcut Buttons available to Speed up the Selection Creel Column Row It selects all sensors of selected Creel Column Row It toggles the sensors selection status within the selected Creel Column Row It clears all selections ...

Page 55: ...7 or IS3F sensors The TS5 TS7 or IS3F indication depends on the type of device chosen with the IDENTIFY function Enter the SETUP menu Select SERVICE Select TS5 UPG or IS3 UPG Select the coordinates of sensors to be updated or all sensors ALL DEVICES To continue UPGRADE to carry out the firmware upgrading SETUP SERVICE XXX UPG ...

Page 56: ...umn and Row you may use the lower shortcut buttons or press in sequence the rotary selector Shortcut Buttons available to Speed up the Selection Creel Column Row It selects all sensors of selected Creel Column Row It toggles the sensors selection status within the selected Creel Column Row It clears all selections ...

Page 57: ...with columns rows bars and for lamps associated with creels Enter the SETUP menu Select SERVICE Select ACTD UPG Select COL LAMP or ROW LAMP BAR LAMP If no lamps have been configured for columns rows bars the following error message will appear COL ROW BAR LAMPS NOT ACTIVE Select the coordinates of ACT D module to be upgraded or all modules ALL DEVICES SETUP SERVICE ACT D UPG ...

Page 58: ...GRADE to carry out the upgrading YES to confirm the operation Repeat the same sequence of operations to update the firmware of lamps associated with the creels CREEL LAMP You may use the same shortcut buttons described for sensors firmware upgrade ...

Page 59: ...to set the display auto off time 1 20 minutes or No Off if the auto off function is not required Enter the SETUP menu Enter the LCD DISPLAY menu Adjust CONTRAST BRIGHTNESS DISPLAY AUTO OFF To activate the save function SAVE to save the settings BACK to return to the previous screen without saving EXIT to return to the menu SETUP LCD DISPLAY ...

Page 60: ...out the system status Number of working yarns Process efficiency Coordinates row column etc of the possible errors Possible system errors ERR RAM etc Enter the SETUP menu Enter the LED DISPLAY menu Set the desired name as explained on 3 Entering Alphanumeric Values paragraph To save the setting SAVE to save BACK to go back to previous screen without saving EXIT to go back to the menu For correct e...

Page 61: ...This function allows you to detect the Hardware Firmware OS and Boot Program versions These values shall be communicated to BTSR Service Department when requiring technical support to solve specific problems Enter the SETUP menu Select the INFO menu item To return to previous menu SETUP INFO ...

Page 62: ...ensors Select the STYLE EDIT menu item To create a new style and add it to the database Select SLOW MODE SETUP Set the desired SLOW parameters To speed up the value increasing decreasing turn the selector holding down the button To save the settings If on the OPTIONS menu SINGLE has been set for STYLE EDITOR MODE then the SLOW MODE SETUP or FAST MODE SETUP selection screen will not appear and the ...

Page 63: ...back to previous screen without saving EXIT to go back to the menu Set the style name as explained on 3 Entering Alphanumeric Values paragraph To go to the saving function YES to save NO to go back to previous screen QUIT to exit the function without saving In the database style list the style just created will appear Style modification and clearing To modify an existing style or to create a new s...

Page 64: ...he STYLE EDIT menu item To create a new style and add it to the database Select SLOW MODE SETUP Set the desired SLOW parameters To speed up the value increasing decreasing turn the selector holding down the button To activate the style saving function If on the OPTIONS menu SINGLE has been set for STYLE EDITOR MODE then the SLOW MODE SETUP or FAST MODE SETUP selection screen will not appear and th...

Page 65: ...ack to previous screen without saving EXIT to go back to the menu Set the style name as explained on 3 Entering Alphanumeric Values paragraph To go to the saving function YES to save NO to go back to previous screen QUIT to exit the function without saving In the database style list the style just created will appear Style modification and clearing To modify an existing style or to create a new st...

Page 66: ...same function may also be activated pressing the button Select the LOAD menu item To load the desired style The LOADING STYLE window will appear At the end of the loading process the previous screen will re appear BACK to go back to previous screen without saving EXIT to go back to the menu The style loading function may also be activated pressing this button LOAD ...

Page 67: ...provides a quality index of sensor reading depending on sensor position yarn typology The purpose of this function is to optimize the positioning of sensors within the application Press the indicated button to directly access the graphic To scroll through the various positions To select in turn the various sensors and view the detected value in real time the solid bar indicates the selected sensor...

Page 68: ...revious screen EXIT to exit the function and go back to CONTROL status To switch between Creel selection and Column selection you may either use the shortcut buttons or press in sequence the rotary selector Creel Column To display in a precise way the operation sensor tension Tension of selected sensor Col 1 Row 2 Tension of next sensor Col 1 Row 3 ...

Page 69: ...u Press the indicated button to directly access the efficiency data Select the various windows LEARN RESET STYLOAD to view the data that summarize work time stop time total time efficiency percentage respectively from the last LEARN operation from the last RESET from the last style loading STYLOAD To activate the data saving function BACK to return to the previous screen without saving EXIT to ret...

Page 70: ...ated values represent the sum of all errors TENS H TENS L PEAK H PEAK L NOYARN referred to the selected creel To view the details of errors related to the selected creel DETAILS to view the errors in detail CLEAR to clear the errors counters BACK to return to previous screen EXIT to return to main menu Details Select the desired Column To view the details of errors To view the details of errors Co...

Page 71: ...to the error display screen at creel level EXIT ALL to return to main menu Select the desired Row To view the details of errors To view the details of errors Row by Row To complete the operation BACK to return to previous screen MENU UP to return to the error display screen at creel level EXIT ALL to leave the function and return to CONTROL status ...

Page 72: ...e indicated values represent the sum of all errors BROKE UNCUT referred to the selected creel To view the details of errors related to the selected creel DETAILS to view the errors in detail CLEAR to clear the errors counters BACK to return to previous screen EXIT to return to main menu Details Select the desired Column To view the details of errors To view the details of errors Column by Column T...

Page 73: ... the error display screen at creel level EXIT ALL to return to main menu Select the desired Row To view the details of errors To view the details of errors Row by Row To complete the operation BACK to return to previous screen MENU UP to return to the error display screen at creel level EXIT ALL to leave the function and return to CONTROL status ...

Page 74: ...atically activates the Control mode and continuously controls the regular running of yarn inside all the nnnn sensors detected during the learning phase The LEARN function must be activated with the Machine Stationary If you press the button when the machine is working then the LEARN function will be reserved P_LEARN shown on display and it will be actually carried out only after the machine stop ...

Page 75: ... MATRIX and SM DIN Board number ERR RAM SMDIN RAM data loss on SM DIN Board number ERR EEP SMDIN EEPROM data loss on SM DIN Board number ERR I O SMDIN Error detected on an I O port of SM DIN Board number ERR EN SMDIN Sensor Enable Disable command error on SM DIN Board number ERR LRN SMDIN Error during the Learn phase on SM DIN Board number Failures detected by sensors during normal operation IS3F ...

Page 76: ...N CREEL A BAR B SEN C No Yarn error Creel A Bar B Sensor C ERR EEP CREEL A BAR B SEN C EEprom data error Creel A Bar B Sensor C ERR OUT CREEL A BAR B SEN C Stop output error Creel A Bar B Sensor C ERR TS5 CREEL A BAR B SEN C Communication error with TS5 Creel A Bar B Sensor C The BAR and SEN indication are replaced by ROW and COL if the IDENTIFY function was programmed with Row or Column Priority ...

Page 77: ...or Creel lamps The BAR indication is replaced by ROW if the IDENTIFY function was programmed with Row or Column Priority Further wordings which may appear during normal operation CONTROL Normal operation without errors STOP Machine stationary LEARN Learning process in progress P_LEARN Learn reserved I O ERR Inconsistency between I O line levels on SM DIN modules The error indications also appear o...

Page 78: ...y contents the memory will be initialized with the default values EEPROM Error Error detected on EEPROM memory contents the memory will be initialized with the default values Input Signals Error The module cannot determine the logical level of the external input signals EXT Communication Error The module cannot communicate with one or more sensors E05 or with one or more ACT D modules E15 Programm...

Page 79: ...System Components and Configuration 3 ...

Page 80: ......

Page 81: ... green LED red LED and a Touch Light optical button During the automatic numbering of the sensors flashing green LED touch the optical button to give the sensor the number shown in the devices configuration screen IS3 Sensor Technical Characteristics Power supply voltage 12 24 VDC 20 Current absorption 20 mA Max Operating temperature range 10 60 C Storage temperature range 25 85 C Communication bu...

Page 82: ...also these other influencing factors The variables of this program are represented by the settings connected to the type of yarn used and to the specific application Non control time DELAY TIME Signaling tolerance for broken yarn BROKE TIME Signaling tolerance for uncut yarn UNCUT TIME Sensitivity SENS Reaction Time DELAY Start Frequency FSTART Stop Frequency FSTOP Non control time DELAY TIME This...

Page 83: ...sor signals that the yarn runs normally red LED ON It can be programmed to a value between 1 and 10 Programming examples for FSTART FSTOP and relevant sensor delays As the diagram shows if the FSTART and FSTOP value is set low e g 2 the sensor could detect the condition of running yarn even though the yarn is actually still or broken and is undergoing a light oscillation A and B areas of the diagr...

Page 84: ... percentages on tension and the duration of anomalies The TS5 TS7 devices are very easy to use as they are ready to accommodate a large variety of accessories that make them suitable to the quality control of any type of yarn Function of the TS5 TS7 Sensors The TS5 TS7 sensors provide the real time control of the yarn running inside the eyelet and in case of defect they either immediately stop the...

Page 85: ...in various typologies to meet specific needs of individual installations applications The following diagram shows a detailed coding rule of the available sensors depending on possible variables Example TS5 D500DD TS5 sensor 500 grams weight with model D eyelet Diamond finishing Eyelet Models TSX D ...

Page 86: ...es SMART MATRIX 3 6 Mechanical Characteristics of TS5 TS7 Sensors Sizes mm The cable with external connector identifies the TS5 version for more details please refer to the Differences between TS5 and TS7 Sensors paragraph ...

Page 87: ...TS5 TS7 Sensor Features SMART MATRIX 3 7 Usage The cable with external connector identifies the TS5 version for more details please refer to the Differences between TS5 and TS7 Sensors paragraph ...

Page 88: ...disabled Red LED FLASHING During the machine operation either in Control or Monitor mode the sensor detected a failure condition 1 flash TENS H 2 flashes PEAK H Lit NOYARN yarn missing Green LED FLASHING Red LED FLASHING During the machine operation either in Control or Monitor mode the sensor detected a failure condition 1 flash TENS L 2 flashes PEAK L Green Led ON Red Led ON Sensor locked Switch...

Page 89: ...SION Nominal Reference Tension TH TENS H Max Tension Threshold TL TENS L Min Tension Threshold PH PEAK H Max Tension Peak PL PEAK L Min Tension Peak NY NO YARN Missing Yarn The quality control performed by TS5 TS7 sensors is also affected by other factors such as DELAY s waiting time before starting the control process TENS ABS REL absolute relative sensor operating mode MODE MONITOR CONTROL senso...

Page 90: ...entage value with respect to the reference tension WORK TENSION below which a failure condition will be signalled The following two values must be specified PL Negative error percentage min peak with respect to the tension WORK TENSION PL ms Minimum duration of error condition to signal the failure NY This parameter indicates the Tension Value expressed as negative percentage with respect to the r...

Page 91: ...ARN values will be constant values but referred to a specific value relative to each sensor KEY LOCK UNLOCK It defines the Touch Light button operating mode LOCK The button is enabled for the Automatic Numbering procedure only UNLOCK The button is enabled not only for the Automatic Numbering procedure but also for reset in case of alarm MODE MONITOR CONTROL It defines the operating mode of the sys...

Page 92: ...e activation of the Stop signal and the sensor exclusion When you release the ENABLE input the sensor resumes the control after a wait time corresponding to Delay Control green LED flashing ENABLE NC The ENABLE input is normally closed connected to ground and when it is released you obtain the de activation of the Stop signal and the sensor exclusion Connecting again the ENABLE input to ground the...

Page 93: ...RX TX 5 STOP 6 GND 7 ANAL 8 ENABLE 1 VCC 2 GND 3 RX TX 4 RX TX Technical Characteristics TS5 TS7 Power supply voltage 12 24 VDC 10 24 VDC 10 Current absorption 45 mA Max 30 mA Max Analogic output only for TS5 8 pin 100 mV 5 V Analogic output resistance only for TS5 8 pin 1K Ohm Operating temperature range 10 50 10 50 Storage temperature range 25 85 25 85 Tension range 0 end scale 0 end scale Usefu...

Page 94: ...01 Unique Board identification code 01 24 P02 Communication speed Baudrate For more details please refer to next page SM DIN WARP Technical Characteristics Power supply voltage 12 15 VAC 24 VDC Current absorption 200 mA Max Protection fuse Board protection 5 A Protection fuse Sensor power supply 3 A 0 3 A 125 VAC Stop output NO NC 1A 30 VDC 0 24 VDC VIL Max 1 2 VDC Inputs VIH Min 5 VDC Operating t...

Page 95: ...ID and Baudrate SM DIN Configuration SMART MATRIX 3 15 ID and Transmission Speed Configuration on Each SM DIN Board P01 P02 Parameters ...

Page 96: ... configuration stage the user shall define the arrays for the logical sensor identification i e Levels number number of creel overlying levels Allowable values OFF 1 level 2 2 levels 3 3 levels 4 4 levels Number of creel per level Allowable values 1 26 if levels number OFF 1 16 if levels number 2 3 o 4 Sensor identification priority within the creels matrix Rows Priority Columns Priority Bars Prio...

Page 97: ... Bar SMART MATRIX 3 17 Example 1 Machine with only 1 creel consisting of 40 sensors Example 2 Machine with 2 creels A e B each one consisting of 40 sensors Example 3 Machine with 4 creels A B C D each one consisting of 40 sensors Sensor Array ...

Page 98: ...3 18 Example 4 Machine with 3 levels and 4 creels per level each one with 40 sensors In this case the creels are identified as 1A 1B 1C 1D for the first level 2A 2B 2C 2D for the second level 3A 3B 3C 3D for the third level THIRD LEVEL SECOND LEVEL FIRST LEVEL ...

Page 99: ...T D module can be associated with each Row or Column and or with each Creel Example of creel with 40 sensors distributed along 4 columns of 10 sensors Columns Priority ACT Lamps associated with Columns ACT CREEL Lamp associated with Creel Example of creel with 40 sensors distributed along 4 rows of 10 sensors Rows Priority ACT Lamps associated with Rows ACT CREEL Lamp associated with Creel Columns...

Page 100: ...y Example of creel with 40 sensors distributed along 4 bars of 10 sensors Bars Priority ACT Lamps associated with Bar ACT CREEL Lamp associated with Creel The Creels can be configured in 2 different modes STANDARD ADVANCED STANDARD Mode each creel can be configured only as a Regular matrix of rows columns ADVANCED Mode each creel can be configured with a variable number of sensors for each row or ...

Page 101: ...oviding two independent synchronization signals SLOW EXT and FAST EXT Possibility of using two different sets of parameters one for the ramp stage at low speed the other for the normal rate condition by simply setting two different values of Delay Control in SLOW and FAST example 2 sec and 5 sec respectively and connecting both inputs SLOW EXT and FAST EXT to the machine startup signal Parameters ...

Page 102: ...SLOW FAST Control Parameters SMART MATRIX 3 22 Page left intentionally blank ...

Page 103: ...BTSR International S p A Via S Rita 21057 OLGIATE OLONA VA Tel 0331 323202 Fax 0331 323282 Internet www btsr com REV 3 0 12 11 DISTRIBUTOR ...

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