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Technical data and Installation

- 2.4 -

SMART 200 TTS

Connection Cables and Power Supply Devices

To correctly install the

SMART 200 TTS

system and sensors, it is necessary to use

a certain number of connecting cables provided by

BTSR;

their length and type

depend on the specific requirements and application types.

The following table lists at glance the types and lengths of the main connection
cables, which

BTSR

may provide. For further details and queries about the cables

and options available, please contact your local

BTSR

dealer.

SMART Power Cables (I/O Connectors)

FE10/200

Length 200 cm

FE10/500

Length 500 cm

Cables 4 x 0.35 mm with Female to Female Connector for connections

between SMART 200 TTS /PSU 10A and MA2FE3 Doubler Cable

FE100/FEC

Length 100 cm

FE200/FEC

Length 200 cm

FE300/FEC

Length 300 cm

FE400/FEC

Length 400 cm

Doubler Cable from one Male to two Female with Independent Stop

and Ground outputs to Connect a Solenoid-valve, Cutter, Alarm

Signalling Light, etc.

MA2FE3

Connecting Cables for single Sensor with AMP Male Connector

MA35/CR

Length 35 cm

MA50/CR

Length 50 cm

MA100/CR

Length 100 cm

MA150/CR

Length 150 cm

Extension Cable 4x0.35 mm with Male and Female connector.

MA50/FEC

Length 50 cm

MA100/FEC

Length 100 cm

MA200/FEC

Length 200 cm

Transformers for SMART 200 TTS

TRF1524/100

Output 15/24 Vac 100VA

(can be used with up to 40 sensors)

TRF24/300VA

Output 24 Vac/300VA

(can be used with more than 40 sensors)

Stabilised Power Supply with 24 Vdc output, 10A Peak, 6A

continuous

PSU 10A

Required with more than 40 sensors (up to a maximum of 100
sensors for each PSU 10A)

Printer for SMART 200 TTS

PRNT 01

Printer with clock-calendar feature for production report, including

CV485/232

conversion interface cable.

Summary of Contents for IS3W/TTS

Page 1: ...SMART 200 TTS IS3W TTS YARN CONTROL SYSTEM Operating Manual Rev 2 0 August 2003 ENGLISH ...

Page 2: ... notice For any technical or commercial problem please contact your local BTSR dealer or call directly BTSR customer service centre We will be glad to meet your needs Thank you for your trust and good job The product described herein is compliant with the requirements of 89 336 EEC EMC Directive and 73 23 EEC Low Voltage Directive All BTSR products are covered by patents and adopt exclusive profit...

Page 3: ...SMART 200 TTS Terminal Features 3 1 IS3W TTS Sensor Features 3 4 Function of the IS3W TTS Sensors 3 4 Technical Characteristics of IS3W TTS Sensor 3 5 Detection area and mechanical layout mm 3 5 Connection cables 3 5 Installation of IS3W TTS sensors using multi connector cable 3 5 Installation of IS3W TTS sensors with built in cable 3 6 Sensor Operator and Sensor System Interfaces 3 6 Sensor Opera...

Page 4: ...icle Machine collection speed 3 36 TPXmax Creating a New Article Maximum Number of Twisting per Second Meter Inch 3 36 TPXmin Creating a New Article Minimum Number of Twisting per Second Meter Inch 3 37 SENS Creating a New Article Sensitivity 3 37 FILTER Creating a New Article Digital filter to reduce the influence of hairiness 3 38 TIMEer Creating a New Article Sensor reaction time prior to signa...

Page 5: ...ponents and how the system works Chapter 2 Technical Data and Installation gives the necessary instructions to install the system correctly Chapter 3 Operation gives a detailed description of the necessary operations to setup and program the system according to the application needs Chapter 4 Troubleshooting and Maintenance provides a quick guide to solving the main technical faults of the system ...

Page 6: ...wisting balloon per second TP iMs TPM twisting balloon per meter TP Ims Measurement unit of Twisting Balloon Second S Meter M Inch I TPI twisting balloon per inch MO ctr MO Monitor mo CTR Monitor MO or Control CTR mode CTR Control RES mA MA sensor reset Auto RES Ma Sensor reset mode Automatic mA or Manual Ma Ma sensor reset Manual LK ulk LK touch light disabled lk UKL Enabling ULK or disabling LK ...

Page 7: ...on the yarns being controlled Special Features of SMART 200 TTS system The SMART 200 TTS system has a set of unique features which make it a true microcomputer dedicated to the yarn quality control SMART 200 TTS is a fully parametric system this means that for each type of defect the user can freely define the desired parametric values When these values are exceeded the system signals a fault cond...

Page 8: ...f an automatic numbering procedure Programmable Functions The system allows programming and saving all the quality control characteristics associated with various articles Multi sensor System The system allows connecting up to 200 yarn quality control sensors of the IS3W TTS series Easy Monitoring Besides the information shown on graphical display of SMART 200 TTS each IS3W TTS sensor has a red LE...

Page 9: ...tinuous or Pulse STOP output protection Protection against over voltages and short circuits STOP output max current 200 mA continuous 500 mA peak Activation delay Programmable from 1 to 250 sec Signalling With integrated LED Dimensions 15 x 15 x 36 5 mm Temperature range 10 60 C Installation The installation of the SMART 200 TTS system depends on the type of application and on the number of sensor...

Page 10: ...l data and Installation 2 2 SMART 200 TTS Interface Connectors on SMART 200 TTS Concerning all electrical systems it is a recommended rule to ensure that the ground cable GND is connected to the sensor support ...

Page 11: ...data and Installation SMART 200 TTS 2 3 Example of Generic Application Connection Concerning all electrical systems it is a recommended rule to ensure that the ground cable GND is connected to the sensor support ...

Page 12: ...0 FEC Length 200 cm FE300 FEC Length 300 cm FE400 FEC Length 400 cm Doubler Cable from one Male to two Female with Independent Stop and Ground outputs to Connect a Solenoid valve Cutter Alarm Signalling Light etc MA2FE3 Connecting Cables for single Sensor with AMP Male Connector MA35 CR Length 35 cm MA50 CR Length 50 cm MA100 CR Length 100 cm MA150 CR Length 150 cm Extension Cable 4x0 35 mm with M...

Page 13: ...straight forward messages which can be understood clearly and immediately On the top left hand side of each button there is a red LED which indicates that the button is pressed down The display screen includes two separate zones used respectively for displaying operator messages or graphics during the system programming and administration phases and for signalling the operating status and levels i...

Page 14: ... character displayed where the cursor is located according to the following cyclic sequence When entering numeric data for example the number of sensors it allows you to increase the numeric value of the field If it is held down continuously the numeric field increments more rapidly 4 CONTROL button During parameter programming it allows changing the position of the cursor 5 REPEAT button During n...

Page 15: ...ing context in which you are working on the right hand side and bottom side of the operator message area 16 rectangular boxes labels are implemented They display the operating status of the system and the hierarchic level of the menu at which you are operating More specifically the PROGRAM label indicates that you are operating in one of the following modes configuration programming or data transm...

Page 16: ...ors The function of IS3W TTS is to control whether the number of twisting applied to the yarn is within the expected range for the article being processed Depending on type of yarn and application the user can define the minimum and maximum number of acceptable twisting and accordingly program the sensors in such a way that when exceeding the defined values they signal the failure and if required ...

Page 17: ...stallation of IS3W TTS sensors using multi connector cable Using multi connector cable you can interconnect up to 40 sensors for each chain and then connect the chains to PSU 10 A power supply or directly to SMART 200 TTS terminal in case of single or double chain To perform the installation operate as following Select the appropriate multi connector cable Open the small cover on the rear side of ...

Page 18: ...en sensor and operator consists of the following 1 optical button Touch Light used by the operator to number the sensor during the first installation or replacement to activate deactivate the sensor and to reset the sensor after a failure To switch the touch light just skim it with a finger 2 signally Leds green ad red indicating the sensor s status initial numbering status normal operation status...

Page 19: ...s located on the sensors Green Led ON Normal operation in CONTROL mode No defects detected by the sensor Green LED FLASHING Normal operation in MONITOR mode Sensor under automatic numbering procedure Sensor in Delay Control phase Sensor disabled via software Red LED FLASHING During machine operation the sensor detected a defect 1 flash TPX L error 2 flashes TPX H error Green LED ON Red LED ON Sens...

Page 20: ...ogrammed range or number of twisting higher than the maximum threshold or lower than the minimum threshold The STOP Output can be configured as a Normally Open NO or Normally Closed NC signal and in addition it can be configured either as Continuous signal CONT or as a 2 seconds Pulse signal P2s or 10 seconds Pulse signal P10s Examples Normal Operation the yarn runs normally and the number of twis...

Page 21: ...X and TPX MIN Delay Control Delay programmable via software Failure Reset Either Manual through Touch Light or Automatic if RES MA parameter is set to Auto Electrical Characteristics of STOP Signal Protected against short circuit Max DC current at collector 200 mA Max peak current at collector 500 mA Vce 1 2V with I_collector 500 mA ...

Page 22: ...twisting per second meter inch TPX Min min number of twisting per second meter inch SENS sensor s sensitivity FILTER digital filter to reduce the hairiness effect TIME ER sensor s reaction time in case of failure The quality control performed by IS3W TTS sensors is also affected by other factors such as TT TB Sensor working mode either profile or balloon DELAY CONTROL waiting time before starting ...

Page 23: ...chine to reach the set speed Programmable as 2 to 60 seconds LOCK UNLOCK It defines the Touch Light button operating mode LOCK The button is enabled for the Automatic Numbering procedure only UNLOCK The button is enabled not only for the Automatic Numbering procedure but also for reset in case of failure MONITOR CONTROL It defines the operating mode of the system when a defect is detected MONITOR ...

Page 24: ...erminal Press to reset the error The system will erase all settings entered by the user and will reload the default values If the error persists please refer to Troubleshooting chapter If the system displays one of the messages that you can see on the left hand side of this page it means that the terminal is working correctly and that it is possible to activate one of the four options of the main ...

Page 25: ...ading unloading i e the settings related to the articles into the connected sensors Graphical visualisation of twisting per second meter inch detected by one or multiple sensors up to 16 simultaneously The main menu of the system P1 includes four items SETUP allows the completion of tasks and CONTROL allows the activation of control mode WORK allows the completion of tasks GRAPH allows the complet...

Page 26: ...Operation 3 14 SMART 200 TTS Enabling the SETUP Menu Functions CONFIG ...

Page 27: ...Operation SMART 200 TTS 3 15 Enabling the SETUP Menu Functions NEW MODIFY ERASE ...

Page 28: ...Operation 3 16 SMART 200 TTS Enabling the WORK Menu Functions Enabling the GRAPH Menu Functions ...

Page 29: ... Meaning DEV nnn TH xxx Number of Excessive Twisting faults on device nnn DEV nnn TL xxx Number of Insufficient Twisting faults on device nnn DEV TOT TH xxx Total number of Excessive Twisting faults DEV TOT TL xxx Total number of Insufficient Twisting faults ...

Page 30: ...er of sensors actually connected to the system is reached At this point press to confirm This screen indicates that the phase of automatic sensor numbering is starting YYY shows the total amount of sensors to be numbered ZZZ shows the number of the first sensor and subsequently the next one to be numbered Check that the sensor being numbered has the green LED FLASHING which indicates Sensor ready ...

Page 31: ...or hairy yarns For more details about the TT TB working modes please refer to IS3W TTS Sensor Features paragraph page 3 4 Once you have selected the TT TB function from CONFIG menu press to have access to the function if necessary press to select the desired function TT CONFIG or TB CONFIG Press to confirm the selection Either TT WAIT TT PRG OK or TB WAIT TB PRG OK will appears to indicate that th...

Page 32: ...EW MODIFY will reflect the choice done with this configuration function Independently of the measurement unit configured with this function in the graphic display phase you will have the possibility to choose whether to display the twisting in TPS TPM or TPI Once you have selected the TP Ims function from CONFIG menu press to have access to the function if necessary press to select the desired fun...

Page 33: ... sensors while if you choose the Monitor mode you may assign this mode to either all or just a given configurable range of sensors for instance on a machine having 40 sensors installed you could choose to program the Monitor mode only on sensors 7 to 20 in this way sensors 1 to 6 and 21 to 40 will automatically be programmed in Control mode Once you have selected the MO CTR function from CONFIG me...

Page 34: ...o confirm the set values The display shows for a few seconds the messages CONTROL WAIT CONTROL PRG OK or MONITOR WAIT MONITOR PRG OK to indicate that the function has been programmed correctly Setting the Monitor mode can be particularly useful during the parameters tuning phase immediately after installation to avoid continuous stops which could hinder the system test and calibration phases Press...

Page 35: ...t activates the error signalling however if the number of twisting subsequently returns within the TPx min TPx max range the failure is automatically reset and after a delay equal to DELAY CONTROL the sensor resumes the normal twisting control Once you have selected the MO CTR function from CONFIG menu press to have access to the function If necessary press to select the desired option either MANU...

Page 36: ...K UNLOCK condition set with this function Once you have selected the LK ULK function from CONFIG menu press to have access to the function If necessary press to select the desired option either UNLOCK CONFIG to enable the button currently disabled or LOCK CONFIG to disable the button currently enabled Press to confirm Either UNLOCK WAIT UNLOCK PRG OK or LOCK WAIT LOCK PRG OK will appear to indicat...

Page 37: ...signal operation please refer to the Interface Specification paragraph Once you have selected the ST NCO function from CONFIG menu press to have access to the function If necessary press to select the desired option either STOP NO CONFIG or STOP NC CONFIG Press to confirm the selection The display shows for a few seconds the messages STOP NO WAIT and STOP NO PRG OK or STOP NC WAIT and STOP NC PRG ...

Page 38: ... For more information please refer to the STOP output description page 3 8 Once you have selected the ST CP function from CONFIG menu press to have access to the function If necessary press to select the desired option either ST CONT ST P2s or ST P10s Press to confirm the selection The display shows for a few seconds the messages ST CONT WAIT and ST PRG OK or ST P2s WAIT and ST P2s PRG OK or ST P1...

Page 39: ...al activation of the sensor this will start the actual operation i e to signal possible defects only when such delay time has elapsed The delay time is indicated by the green Led flashing Once you have selected the D_CNTR function from CONFIG function press to have access to the function Set the desired value 2 60 seconds using or Press to confirm the entered value The D_CNTR WAIT message shown fo...

Page 40: ...ection factor can be configured within the range 5 to 5 with the following effects K FACT No twisting detected by Sensor No twisting displayed in BAR GRAPH screen 5 4 3 2 100 100 100 100 20 25 33 50 1 100 100 2 3 4 5 100 100 100 100 200 300 400 500 Once you have selected the K FACT function from CONFIG function press to have access to the function Set the desired value 5 5 using or Press to confir...

Page 41: ...ncreases the character where the cursor is positioned Decreases the character where the cursor is positioned Moves the cursor one position to the right Confirms and stores the code which has been set If no code is entered the function is disabled and you will not be asked for an access code when entering the SETUP and WORK menus Press to leave the function or twice to return to the Main Menu WARNI...

Page 42: ...DD day MM month YY year dd mm yy New values if needed Increases the value Decreases the value Alternatively selects dd mm yy fields Once you have checked and setup if necessary the date press to confirm HH MM Read values HH hours MM minutes hh mm New values if needed Increases the value Decreases the value Alternatively selects hh and mm fields Once you have checked and setup if necessary the hour...

Page 43: ... to have access to the Test function This screen indicates that the sensor test is going to start Press to continue DEV XXX indicates the sensor which is being tested initially sensor no 1 Check that the Red LED of sensor XXX is flashing and there are no other sensors with the Red LED FLASHING If the Red LED of the sensor that should respond to the number XXX is not flashing it means that the sens...

Page 44: ...signalled by the sensors Press until the TEST CONFIG menu option is displayed Press to have access to the Test function Press to select the Communications Test This screen indicates that the Communications Test is going to start Press to begin the test From this moment on the system communicates repeatedly with all connected sensors The running test status is signalled by the flashing red LED insi...

Page 45: ...o continue XXX Number of IS3W device n n Software version loaded on XXX device Press to select in sequence all the connected devices and check the software version loaded Press to return to the VERS TEST screen Press to select the UPG menu item Press to access the updating procedure This screen means that the software updating procedure on IS3W devices is in progress n n Software version that will...

Page 46: ... 5000 ms default 700 The SPEED parameter indicates the article collection speed performed by the machine in m min The TPS M I Max TPS M I Min parameters represent the maximum and minimum interval of twisting outside which an error shall be signalled The SENS sensitivity FILTER digital filter to reduce the influence of hairiness and TIMEer sensor reaction time parameters are other data associated t...

Page 47: ...Operation SMART 200 TTS 3 35 Now you will have to program the sequence of control parameters related to the article being created SPEED TPX MAX TPX MIN SENS FILTER TIMEer ...

Page 48: ...in using Press to confirm Press to select the next parameter TPXmax The speed can not be set to 0 TPXmax Creating a New Article Maximum Number of Twisting per Second Meter Inch SETUP NEW TPXmax Press to have access to the function Set the Maximum Number of Twisting per Second Meter Inch nnn using Press to confirm Press to select the next parameter TPXmin B2 B1 ...

Page 49: ...The TPXmin value cannot exceed the TPXmax 2 value Ex If TPXmax 100 TPXmin can not be greater than 98 Press to confirm Press to select the next parameter SENS SENS Creating a New Article Sensitivity SETUP NEW SENS Press to have access to the function Set the Sensor Sensitivity depending on the article being created 1 Minimum Sensitivity 8 Maximum Sensitivity using Press to confirm Press to select t...

Page 50: ...r Creating a New Article Sensor reaction time prior to signal a defect SETUP NEW TIMEer Press to have access to the function Set the reaction time depending on the yarn characteristics using 100 increments from 100 to 1000 ms 1000 increments from 1000 to 5000 ms Press to confirm Once to have configured all the parameters related to the article being created press to save the article parameters Pre...

Page 51: ...ou are not prompted for the article name but rather to choose the article to be modified by selecting it among those already existing inside the data base using ERASE Erasing an existing Article SETUP ERASE This function allows removing from the data base a previously created article Press to have access to the function Select the article to be removed using and press to continue Press to confirm ...

Page 52: ... is loaded in particular YYY shows the first sensor on which the article has been loaded KKK shows the last sensor on which the article has been loaded Press to go to the next article Press to leave the function When scanning of all the articles currently loaded has finished the END SCAN message appears to indicate that there are no other articles beyond those displayed until now Press once to ret...

Page 53: ...tioned Decreases the number where the cursor is positioned Moves the cursor between XXX and YYY fields Press to confirm the setting and go to the next screen Press to load the parameters of the article in the selected range of sensors During the loading phase the message OK WAIT is shown for a few seconds If you try to load an article into a range of sensors in which another article was previously...

Page 54: ... loaded Press to have access to the function Press once or several times until the name of the required article that you wish to unload from the sensor appears At this point press to have access to the function Press to unload the settings of the article from the sensors which were previously detecting that article When finished press to leave the function At the end press once to leave the functi...

Page 55: ...ress to have access to the function Press to activate the graphic display Increments yy Decrements yy Selects the TPX measurement unit TPS Twisting per Second TPM Twisting per Meter TPI Twisting per Inch Press to exit Device number selectable using Horizontal bar showing in real time whether the number of twisting detected ranges between Minimum and Maximum threshold TPXmin threshold TPXmax thresh...

Page 56: ...f IS3W TTS up to 16 You will have the possibility to choose the reference device against which to perform the comparison as well as the number of devices histogram s bars to be compared 8 12 or 16 TPXmax threshold TPXmin threshold BARS 8 Selectable with Selectable with REF 1 REF 7 BARS 12 Selectable with REF BARS 16 Selectable with REF REF REF 1 REF 11 REF 1 REF 15 TPXmax threshold TPXmin threshol...

Page 57: ...ress to select the ISTOG GRAPH function Press to start the function Choose the reference sensor nnn using Choose the number of bars sensors to be displayed 8 12 16 using Press to activate the graphic display Press once to exit the graphic function and return to REF nnn BARS x screen or 2 times to return to the main menu ...

Page 58: ...position to be included in the report Select the desired range using Once you have selected the desired positions press to start the printout This screen indicates that the printout is in progress When the printing is completed the REPORT xxx yyy screen will re appear allowing you to select a new sensor range for report printing In case of communication error between SMART 200 TTS terminal and pri...

Page 59: ...Operation SMART 200 TTS 3 47 Production Report Example ...

Page 60: ...Operation 3 48 SMART 200 TTS Page intentionally left blank ...

Page 61: ...a number to all the sensors The sensors numbering procedure fails the number YYY does not increase in the screen DEV Y XXX YYY Problems on the communications line Check that the sensors are correctly connected Check for locked sensors green and red LED simultaneously ON Power off and on the system If the problem persists replace the sensor If the problem persists connect a set of sensors at a time...

Page 62: ...e detection features to remain unaffected even when some traces of dirt are present However it is recommended to clean the sensors periodically For maintenance operations on printer device i e paper roll replacement please refer to the operating manual supplied with the printer itself For cleaning purposes do not use solvent but rather a soft cloth dampened with neutral detergent or alcohol Repair...

Page 63: ...sconnect all the connectors from the rear side of terminal tacking note of their respective positions 5 Unscrew the 4 locking screws and remove the rear cover Fig 1 6 Using the IC extractor remove with care the Integrated Circuit from the socket located on the right top corner of PCB Fig 2 7 Place the Integrated Circuit containing the new software version over the socket paying attention to its co...

Page 64: ...lues it is suggested to take note of the defined settings for each article which have been created The following tables are intended to help you in this task Article SPEED m min Parameter Value TPS M I Max TPS M I Min SENS FILTER TIMEer Article SPEED m min Parameter Value TPS M I Max TPS M I Min SENS FILTER TIMEer Article SPEED m min Parameter Value TPS M I Max TPS M I Min SENS FILTER TIMEer ...

Page 65: ...TTS 4 5 Article SPEED m min Parameter Value TPS M I Max TPS M I Min SENS FILTER TIMEer Article SPEED m min Parameter Value TPS M I Max TPS M I Min SENS FILTER TIMEer Article SPEED m min Parameter Value TPS M I Max TPS M I Min SENS FILTER TIMEer ...

Page 66: ...Troubleshooting and Maintenance 4 6 SMART 200 TTS Page intentionally left blank ...

Page 67: ...ions available on the SMART 200 TTS system The use of the quick reference guide supposes that the user has already acquired a certain ability in handling the system therefore there are no detailed explanations of each screen shot there is only a global overview of the required steps for each function For an explanation of the symbols used in the quick reference guide please refer to Symbols key sh...

Page 68: ...Appendix A Quick Reference Symbols Key A 2 SMART 200 TTS ...

Page 69: ...Appendix A Quick Reference Symbols Key SMART 200 TTS A 3 ...

Page 70: ...Appendix A Quick Reference Symbols Key A 4 SMART 200 TTS ...

Page 71: ...Appendix A Quick Reference Symbols Key SMART 200 TTS A 5 ...

Page 72: ...Appendix A Quick Reference Symbols Key A 6 SMART 200 TTS ...

Page 73: ...Appendix A Quick Reference Symbols Key SMART 200 TTS A 7 ...

Page 74: ...Appendix A Quick Reference Symbols Key A 8 SMART 200 TTS ...

Page 75: ...Appendix A Quick Reference Symbols Key SMART 200 TTS A 9 ...

Page 76: ...Appendix A Quick Reference Symbols Key A 10 SMART 200 TTS ...

Page 77: ...Appendix A Quick Reference Symbols Key SMART 200 TTS A 11 ...

Page 78: ...Appendix A Quick Reference Symbols Key A 12 SMART 200 TTS ...

Page 79: ...Appendix A Quick Reference SMART 200 TTS A 13 Notes ...

Page 80: ...Appendix A Quick Reference A 14 SMART 200 TTS Page intentionally left blank ...

Page 81: ...BTSR International S p A Via S Rita 21057 OLGIATE OLONA VA Tel 0331 323202 Fax 0331 323282 Internet www btsr com REV 2 0 08 03 DISTRIBUTOR ...

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