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Bryant 582J 04 Series, Installation Instructions Manual

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Bryant 582J 04 Series Installation Instructions Manual Download Page 1

582J

SINGLE PACKAGE ROOFTOP

GAS HEATING/ELECTRIC COOLING UNIT

SIZES 04 -- 06 with PURON

R

(R--410A) REFRIGERANT

Installation Instructions

NOTE

: Read the entire instruction manual before starting

the installation

TABLE OF CONTENTS

SAFETY CONSIDERATIONS

2

. . . . . . . . . . . . . . . . . . . .

Rated Indoor Airflow (cfm)

3

. . . . . . . . . . . . . . . . . . . . .

INSTALLATION

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Jobsite Survey

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 1 -- Plan for Unit Location

8

. . . . . . . . . . . . . . . . . .

Roof Mount

8

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Step 2 -- Plan for Sequence of Unit Installation

8

. . . . . .

Curb--Mount Installation

8

. . . . . . . . . . . . . . . . . . . . .

Pad--Mount Installation

9

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Frame--Mount Installation

9

. . . . . . . . . . . . . . . . . . . .

Step 3 -- Inspect Unit

9

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Step 4 -- Provide Unit Support

9

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Roof Curb Mount

9

. . . . . . . . . . . . . . . . . . . . . . . . . .

Slab Mount (Horizontal Units Only)

9

. . . . . . . . . . .

Alternate Unit Support

(In Lieu of Curb or Slab Mount)

9

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Step 5 -- Field Fabricate Ductwork

11

. . . . . . . . . . . . . . .

Step 6 -- Rig and Place Unit

11

. . . . . . . . . . . . . . . . . . . .

Positioning on Curb

13

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Step 7 -- Convert to Horizontal & Connect Ductwork

13

.

Step 8 -- Install Outside Air Hood

13

. . . . . . . . . . . . . . .

Economizer and Two Position Damper Hood

Package Removal and Setup — Factory Option

13

. .

Economizer Hood and Two--Position Hood

14

. . . . .

Step 9 -- Units with Hinged Panels Only

14

. . . . . . . . . .

Step 10 -- Install Flue Hood

15

. . . . . . . . . . . . . . . . . . . .

Step 11 -- Install Gas Piping

15

. . . . . . . . . . . . . . . . . . . .

Factory--Option Thru--Base Connections

(Gas Connections)

16

. . . . . . . . . . . . . . . . . . . . . . . . .

Step 12 -- Install External Condensate Trap and Line

18

. .

Step 13 -- Make Electrical Connections

18

. . . . . . . . . . .

Field Power Supply

18

. . . . . . . . . . . . . . . . . . . . . . . .

Units with Factory--Installed

Non--Fused Disconnect

19

. . . . . . . . . . . . . . . . . . . . .

Units without Factory--Installed

Non--Fused Disconnect

20

. . . . . . . . . . . . . . . . . . . . .

All Units

20

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Convenience Outlets

20

. . . . . . . . . . . . . . . . . . . . . . .

Factory--Option Thru--Base Connections

(Electrical Connections)

21

. . . . . . . . . . . . . . . . . . . .

Units without Thru--Base Connections

22

. . . . . . . . .

Field Control Wiring

22

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Thermostat

22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Unit without Thru--Base Connection Kit

22

. . . . . . .

Heat Anticipator Settings

22

. . . . . . . . . . . . . . . . . . .

Perfect Humidity

t

Control Connections

23

. . . . . . . .

Perfect Humidity -- Space RH Controller

23

. . . . . . .

EconoMi$er

R

X (Factory--Installed Option)

25

. . . . . .

RTU Open Control System

26

. . . . . . . . . . . . . . . . . . .

Supply Air Temperature (SAT) Sensor

29

. . . . . . . . .

Outdoor Air Temperature (OAT) Sensor

29

. . . . . . .

EconoMi$er2

30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field Connections

30

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Space Temperature (SPT) Sensors

30

. . . . . . . . . . . .

Indoor Air Quality (CO

2

) Sensor

31

. . . . . . . . . . . . .

Outdoor Air Quality Sensor

31

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Space Humidity Sensor or Humidistat

32

. . . . . . . . .

Smoke Detector/Fire Shutdown (FSD)

33

. . . . . . . . .

Connecting Discrete Inputs

33

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Communication Wiring -- Protocols

34

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General

34

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Local Access

35

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RTU Open Troubleshooting

35

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Outdoor Air Enthalpy Control

36

. . . . . . . . . . . . . . . . .

Differential Enthalpy Control

36

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Return Air Enthalpy Sensor

37

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Smoke Detectors

37

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Step 14 -- Adjust Factory--Installed Options

41

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Step 15 -- Install Accessories

41

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UNIT START--UP CHECKLIST

43

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Summary of Contents for 582J 04 Series

Page 1: ...ections Gas Connections 16 Step 12 Install External Condensate Trap and Line 18 Step 13 Make Electrical Connections 18 Field Power Supply 18 Units with Factory Installed Non Fused Disconnect 19 Units without Factory Installed Non Fused Disconnect 20 All Units 20 Convenience Outlets 20 Factory Option Thru Base Connections Electrical Connections 21 Units without Thru Base Connections 22 Field Contro...

Page 2: ...operty damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation FIRE EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death Disconnect gas piping from unit when leak testing at pressure greater than 0 5 psig 3450 Pa Pressures greater than 0 5 psig 3450 Pa will cause gas valve damage resulting in hazardous con...

Page 3: ...RONMENTAL HAZARD Failure to follow this warning could cause personal injury or death Relieve pressure and recover all refrigerant before system repair or final unit disposal Wear safety glasses and gloves when handling refrigerants Keep torches and other ignition sources away from refrigerants and oils WARNING CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal part...

Page 4: ... E coat Al Cu E coat Al Cu E Cu Cu Al Cu F Cu Cu Cu Cu M Al Cu Al Cu Louvered Hail Guard N Precoat Al Cu Al Cu Louvered Hail Guard P E coat Al Cu Al Cu Louvered Hail Guard Q E coat Al Cu E coat Al Cu Louvered Hail Guard R Cu Cu Al Cu Louvered Hail Guard S Cu Cu Cu Cu Louvered Hail Guard Voltage E 460 3 60 J 208 230 1 60 P 208 230 3 60 T 575 3 60 Outdoor Air Options A None B Temperature Economizer ...

Page 5: ...5 C14270 Fig 2 Unit Dimensional Drawing 582J ...

Page 6: ...6 C14271 Fig 2 Unit Dimensional Drawing cont 582J ...

Page 7: ...ood C 36 in 914 mm 18 in 457 mm Side condensate drain is used Minimum clearance D 48 in 1219 mm 42 in 1067 mm 36 in 914 mm Special No flue discharge accessory installed surface is combustible material Surface behind servicer is grounded e g metal masonry wall another unit Surface behind servicer is electrically non conductive e g wood fiberglass Check for adjacent units or building fresh air intak...

Page 8: ...mbustion products could enter the building and at least 4 ft 1 2 m from any adjacent building or per local code Locate the flue assembly at least 10 ft 3 05 m from an adjacent unit s fresh air intake hood if within 3 ft 0 91 m of same elevation or per local code When unit is located adjacent to public walkways flue assembly must be at least 7 ft 2 1 m above grade Select a unit mounting system that...

Page 9: ...hown in Fig 4 Refer to Accessory Roof Curb Installation Instructions for additional information as required A B 0 5 13 B C 1 0 25 A C 1 0 25 MAXIMUM ALLOWABLE DIFFERENCE IN MM C06110 Fig 4 Unit Leveling Tolerances Install insulation cant strips roofing felt and counter flashing as shown Ductwork must be attached to curb and not to the unit The accessory thru the base power and gas connection packa...

Page 10: ...2 DEC 3 DEC ANG MATERIAL AUTHORIZATION NUMBER TITLE 1041738 CURB ASY ROOF ENGINEERING MANUFACTURING 004 007 ENGINEERING REQUIREMENTS SIZE DRAWING NUMBER REV T 005 Y 002 DRAFTER CHECKER D 48TC400427 B WEIGHT MMC 06 17 11 SHEET 5 OF 5 SURFACE FINISH MFG PURCH MODEL INTERNAL USE ONLY NEXT DRAWING SCALE DISTRIBUTION PURCH N A MMC NOTES 1 ROOFCURB ACCESSORY IS SHIPPED DISASSEMBLED 2 INSULATED PANELS 25...

Page 11: ...may result in damage to roofing materials Membrane roofs can be cut by sharp sheet metal edges Be careful when placing any sheet metal parts on such roof CAUTION Step 6 Rig and Place Unit Keep unit upright and do not drop Spreader bars are required Rollers may be used to move unit across a roof Level by using unit frame as a reference See Table 1 and Fig 6 for additional information Lifting holes ...

Page 12: ...12 C14272 Fig 6 Rigging Label 582J ...

Page 13: ...wn Seals around duct openings must be tight See Fig 7 REMOVABLE HORIZONTAL RETURN DUCT OPENING COVER REMOVABLE HORIZONTAL SUPPLY DUCT OPENING COVER C06108 Fig 7 Horizontal Conversion Panels Field supplied flanges should be attached to horizontal duct openings and all ductwork should be secured to the flanges Insulate and weatherproof all external ductwork joints and roof or building openings with ...

Page 14: ...DER LEFT HOOD SIDE 33 3 8 848mm 483mm C06026 Fig 11 Economizer Hood Construction 3 Remove the shipping tape holding the economizer barometric relief damper in place economizer only 4 Insert the hood divider between the hood sides See Fig 11 and 12 Secure hood divider with 2 screws on each hood side The hood divider is also used as the bottom filter rack for the aluminum filter 5 Open the filter cl...

Page 15: ...Table 3 Liquid Propane Supply Line Pressure Ranges UNIT MODEL UNIT SIZE XX MIN MAX Low Med Heat Units 582J XX 065 to 115 04 05 06 11 0 in wg 2740 Pa 13 0 in wg 3240 Pa High Heat Units 582J 05 130 150 05 11 0 in wg 2740 Pa 13 0 in wg 3240 Pa 582J 06 130 150 06 The gas supply pipe enters the unit at the burner access panel on the front side of the unit through the long slot at the bottom of the acce...

Page 16: ...g Install a 1 2 in NPT street elbow on the thru base gas fitting Attach a 1 2 in pipe nipple with minimum length of 16 in 406 mm field supplied to the street elbow and extend it through the access panel at the gas support bracket See Fig 17 EMBOSSMENT BRASS FITTING FOR 3 6 TON UNITS SUPPORT BRACKET C13411 Fig 17 Gas Line Piping for 3 to 5 Ton Units Only Other hardware required to complete the inst...

Page 17: ...and gas codes before connect ing piping to unit NOTE Pressure test the gas supply system after the gas supply piping is connected to the gas valve The supply piping must be disconnected from the gas valve during the testing of the piping systems when test pressure is in excess of 0 5 psig 3450 Pa Pressure test the gas supply piping system at pressures equal to or less than 0 5 psig 3450 Pa The uni...

Page 18: ... control compartment or conduit approved for electrical ground when installed in accordance with NEC National Electrical Code ANSI NFPA 70 latest edition in Canada Canadian Electrical Code CSA Canadian Standards Association C22 1 and local electrical codes WARNING NOTE Field supplied wiring shall conform with the limitations of minimum 63_F 33_C rise Field Power Supply If equipped with optional Po...

Page 19: ...e Fig 24 Connect field power supply conductors to LINE side terminals when the switch enclosure cover is removed to attach the handle C12278 Fig 26 Location of Non Fused Disconnect Enclosure To field install the NFD shaft and handle 1 Remove the unit front pane see Fig 2 2 Remove 3 hex screws on the NFD enclosure 2 on the face of the cover and 1 on the left side cover 3 Remove the front cover of t...

Page 20: ...ircuits may use multiple disconnects Check convenience outlet for power status before opening unit for service Locate its disconnect switch if appropriate and open it Lock out and tag out this switch if necessary WARNING Two types of convenience outlets are offered on 582J models Non powered and unit powered Both types provide a 125 volt GFCI ground fault circuit interrupter duplex receptacle rate...

Page 21: ...s Fuse on power type The factory fuse is a Bussman Fusetron T 15 non renewable screw in Edison base type plug fuse B 50HJ542739 Maximum Continuous use 8 Amps 24 7 Convenience Outlet Utilization NOTICE C13415 Fig 31 Convenience Outlet Utilization Notice Label Duty Cycle the unit powered convenience outlet has a duty cycle limitation The transformer is intended to provide power on an intermittent ba...

Page 22: ...inimum of seven leads If the thermostat does not require a 24 v source no C connection required use a thermostat cable or equivalent with minimum of six leads Check the thermostat installation instructions for additional features which might require additional conductors in the cable For wire runs up to 50 ft 15 m use no 18 AWG American Wire Gage insulated wire 35_C 95_F minimum For 50 to 75 ft 15...

Page 23: ...24 v barrier located on the left side of the control box The raceway provides the UL required clearance between high voltage and low voltage wiring 3 Use wire nuts to connect humidistat cable to two PINK leads in the low voltage wiring as shown in Fig 35 To connect the Edge Programmable Thermidistat T6 PRH01 A 1 Route the Edge Programmable Thermostat multi conductor cable field supplied through th...

Page 24: ...ing Rc Rh W1 G Y2 C O W2 B Y1 OAT RRS SRTN HUM D1 D2 V Vg X C G W2 W1 Y2 Y1 R Edge Programable Thermostat Unit CTB THERMOSTAT Connection not required Perfect Humidity FIOP C09501 Fig 36 Typical Rooftop Unit with Perfect Humidity Dehumidification System with EDGE Pro Thermidistat Device 582J ...

Page 25: ...installed EconoMi er X option refer to Factory Installed Economizers for 580J 558J 548J 581J 551J 549J 582J 559J 547J Rooftop Units 3 to 27 5 Nominal Tons Economizer Supplement Related to California Title 24 Catalog No II SUP TI24 02 or later C14243 Fig 37 EconoMi er X W7220 Controller Wiring Diagram 582J ...

Page 26: ...hoice among the four most popular protocols in use today BACnet Modbus Johnson N2 and LonWorks See Fig 38 Refer to Table 6 RTU Open Controller Inputs and Outputs for locations of all connections to the RTU Open board J4 J2 J1 J5 J5 J22 J17 J19 J14 J11 J22 J3 J13 J12 J15 J20 Network Comm Configurable Input_8 24 VAC Configurable Input_5 24 VAC Configurable Input_3 24 VAC Input_9 Humidistat 24 VAC 24...

Page 27: ...27 C14247 Fig 39 RTU Open System Control Wiring Diagram 582J ...

Page 28: ...28 C14248 Fig 40 RTU Open System Control Wiring Diagram with Perfect Humidityt 582J ...

Page 29: ...Relay 24VAC 1A J11 5 6 Binary Output 7 Y3 Heat 1 Relay State heat_1 BO Relay 24VAC 1A J1 6 Binary Output 3 W1 Heat 2 Relay State heat_2 BO Relay 24VAC 1A J1 5 Binary Output 2 W2 Power Exhaust Relay State pexh BO Relay 24VAC 1A J11 2 3 N O Binary Output 8 PE Dehumidification Relay dehum BO Relay 24VAC 1A J11 7 8 N O Binary Output 6 LEGEND AI Analog Input AO Analog Output BI Binary Input BO Binary O...

Page 30: ...g system However it is still recommended that return air duct sensor be installed to allow stand alone operation for back up Refer to the configuration section for details on controller configurations associated with space sensors S 33ZCT55SPT space temperature sensor with override button T 55 S 33ZCT56SPT space temperature sensor with override button and setpoint adjustment T 56 S 33ZCT59SPT spac...

Page 31: ...ontact Do not mount the IAQ sensor in drafty areas such as near supply ducts open windows fans or over heat sources Allow at least 3 ft 0 9 m between the sensor and any corner Avoid mounting the sensor where it is influenced by the supply air the sensor gives inaccurate readings if the supply air is blown directly onto the sensor or if the supply air does not have a chance to mix with the room air...

Page 32: ...es must be connected to J11 7 8 to allow the Open board to operate the dehumidification function for the unit Disconnect the J11 Phoenix style connector from the board and use the plug screws to secure the pink wires in pins 7 and 8 reconnect the plug to the board at J11 Relative Humidity Sensors Space or Duct Mounted The accessory space humidity sensor 33ZCSENSRH 02 or duct humidity sensor 33ZCSE...

Page 33: ...stalling this accessory the unit must be configured for filter status by setting MENU Config Inputs input 3 5 8 or 9 to Filter Status and normally open N O or normally closed N C Input 8 or 9 is recommended for easy of installation Refer to Fig 38 and Fig 39 or Fig 40 for wire terminations at J5 Fan Status The fan status accessory is a field installed accessory This accessory detects when the indo...

Page 34: ... s network address See Fig 53 and 54 for protocol switch settings and address switches The 3rd party connection to the RTU Open is through plug J19 See Fig 55 for wiring NOTE Power must be cycled after changing the SW1 3 switch settings Contact your Bryant applications engineer for more detailed information on protocols 3rd party wiring and networking SW3 Protocol Selection PROTOCOL DS8 DS7 DS6 DS...

Page 35: ...ooting Communication LEDs The LEDs indicate if the controller is speaking to the devices on the network The LEDs should reflect communication traffic based on the baud rate set The higher the baud rate the more solid the LEDs will appear See Table 7 Connect to computer s USB port Connect to the Local Access port USB Link Kit RTU Open Access Port J12 P1 P1 P5 P5 LOCAL ACCESS PORT GND GND Therm mA T...

Page 36: ...r to the RTU Open multi protocol controller Controls Start Up Operation and Troubleshooting manual for complete configuration of RTU Open operating sequences and troubleshooting information Contact your Bryant applications engineer for details on configuration and troubleshooting of connected networks Outdoor Air Enthalpy Control PNO 33CSENTHSW The enthalpy control 33CSENTHSW is available as a fie...

Page 37: ...ard may be necessary to complete the unit and smoke detector configuration to meet project requirements Units equipped with factory optional Return Air smoke detectors require a relocation of the sensor module at unit installation See Fig 59 for the as shipped location Return Air Smoke Detector as shipped C12282 Fig 59 Return Air Smoke Detector Shipping Position Completing Installation of Return A...

Page 38: ... 76 15 20 15 77 16 20 16 78 575 3 60 DD STD 10 15 10 42 12 15 12 44 11 15 12 44 13 15 14 46 STD 7 15 7 45 9 15 9 47 9 15 9 47 11 15 11 49 MED 7 15 7 45 9 15 9 47 9 15 9 47 11 15 11 49 HIGH 9 15 8 60 10 15 10 62 10 15 10 62 12 15 12 64 582J 05 208 230 1 60 DD STD 37 50 35 128 39 50 37 130 41 60 41 133 43 60 43 135 MED 34 50 32 133 36 50 35 135 39 60 38 138 41 60 40 140 HIGH 34 50 32 158 38 50 37 16...

Page 39: ...34 125 36 50 36 127 STD 27 27 40 40 26 26 149 29 29 40 40 28 28 151 32 31 45 45 31 31 154 34 33 45 45 34 33 156 MED 30 30 45 45 30 29 185 32 32 45 45 32 32 187 35 35 50 50 35 35 190 37 37 50 50 37 37 192 HIGH 30 30 45 45 30 29 185 32 32 45 45 32 32 187 35 35 50 50 35 35 190 37 37 50 50 37 37 192 460 3 60 DD STD 14 20 14 58 15 20 15 59 16 20 16 60 17 20 17 61 STD 13 15 12 72 14 20 13 73 15 20 14 74...

Page 40: ...er 2 Unbalanced 3 Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2 Use the following formula to de termine the percentage of voltage imbalance Voltage Imbalance 100 x max voltage deviation from average voltage average voltage Example Supply voltage is 230 3 60 AB 224 v BC 231 v AC 226 v Average Voltage 224 231 226 681 3 3 227 Determine maximum ...

Page 41: ...ccessories Available accessories include Curb Thru base connection kit must be installed before unit is set on curb LP conversion kit Flue discharge deflector Manual outside air damper Two Position motorized outside air damper EconoMi er X with control EconoMi er IV with control EconoMi er2 without control for external signal Power Exhaust Differential dry bulb sensor EconoMi er IV Outdoor enthalp...

Page 42: ...ing Cooling Systems Edition Date 4 18 518 Printed in U S A Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No II582J 4 6 02 Replaces II582J 4 6 01 582J ...

Page 43: ...T INDOOR AIR FILTERS ARE CLEAN AND IN PLACE j CHECK THAT OUTDOOR AIR INLET SCREENS ARE IN PLACE j VERIFY THAT UNIT IS LEVEL j CHECK FAN WHEELS AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND VERIFY SETSCREW IS TIGHT j VERIFY THAT FAN SHEAVES ARE ALIGNED AND BELTS ARE PROPERLY TENSIONED j VERIFY THAT SCROLL COMPRESSORS ARE ROTATING IN THE CORRECT DIRECTION j VERIFY INSTALLATION OF THERMOSTAT j VE...

Page 44: ...ENT MODE SUBCOOLER BY CLOSING HUMIDISTAT WITH Y1 CLOSED OBSERVE j A REDUCTION IN SUCTION PRESSURE 5 TO 7 PSI EXPECTED j B DISCHARGE PRESSURE UNCHANGED j C LIQUID TEMPERATURE DROPS TO 50 TO 55_F RANGE j D LSV SOLENOID ENERGIZED VALVE CLOSES j 6 SWITCH UNIT TO DEHUMID REHEAT BY OPENING Y1 OBSERVE j A SUCTION PRESSURE INCREASES TO NORMAL COOLING LEVEL j B DISCHARGE PRESSURE DECREASES 35 TO 50 PSI j C...

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