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Table 2.) Equipment clearances to the structure shall be
at least 1 in. from the sides and back and 6 in. from the
front of the appliances.

When ducts are used, they must be of the same cross-sectional area
as the free area of the openings to which they connect. The
minimum dimension of ducts must not be less than 3 in. (See Fig.
4.)

AIR DUCTS

I.

GENERAL REQUIREMENTS

The duct system should be designed and sized according to
accepted national standards such as those published by: Air
Conditioning Contractors Association (ACCA), Sheet Metal and
Air Conditioning Contractors National Association (SMACNA) or
American Society of Heating, Refrigerating and Air Conditioning
Engineers (ASHRAE). Or consult factory The Air Systems Design
Guidelines 
reference tables available from your local distributor.
The duct system should be sized to handle the required system
design CFM at the design static pressure.

When a furnace is installed so that the supply ducts carry air to
areas outside the space containing the furnace, the return air must
also be handled by a duct(s) sealed to the furnace casing and
terminating outside the space containing the furnace.

Secure ductwork with proper fasteners for type of ductwork used.
Seal supply- and return-duct connections to furnace with code
approved tape or duct sealer.

Flexible connections should be used between ductwork and
furnace to prevent transmission of vibration. Ductwork passing
through unconditioned space should be insulated to enhance
system performance. When air conditioning is used, a vapor
barrier is recommended.

Maintain a 1-in. clearance from combustible materials to supply air
ductwork for a distance of 36 in. horizontally from the furnace. See
NFPA 90B or local code for further requirements.

II.

DUCTWORK ACOUSTICAL TREATMENT

Metal duct systems that do not have a 90 degree elbow and 10 ft
of main duct to the first branch take-off may require internal
acoustical lining. As an alternative, fibrous ductwork may be used
if constructed and installed in accordance with the latest edition of
SMACNA construction standard on fibrous glass ducts. Both
acoustical lining and fibrous ductwork shall comply with NFPA
90B as tested by UL Standard 181 for Class 1 Rigid air ducts.

III.

SUPPLY AIR CONNECTIONS

A.

Upflow Furnaces

Connect supply-air duct to 3/4-in. flange on furnace supply-air
outlet. The supply-air duct attachment must ONLY be connected
to furnace supply-/outlet-air duct flanges or air conditioning coil
casing (when used). DO NOT cut main furnace casing to attach
supply side air duct, humidifier, or other accessories. All accesso-
ries MUST be connected external to furnace main casing.

IV.

RETURN AIR CONNECTIONS

CAUTION:

For airflow requirements above 1800 CFM,

see Air Delivery table in Product Data literature for
specific use of single side inlets. The use of both side
inlets, a combination of 1 side and the bottom, or the
bottom only will ensure adequate return air openings for
airflow requireemnts above 1800 CFM.

A.

Upflow Furnaces

The return-air duct must be connected to bottom, sides (left or
right), or a combination of bottom and side(s) of main furnace
casing as shown in Fig. 1. Bypass humidifier may be attached into
unused side return air portion of the furnace casing. DO NOT
connect any portion of return-air duct to back of furnace casing.

V.

FILTER ARRANGEMENT

The air filter arrangement will vary due to application and filter
type. The filter may be installed in an external Filter/Media cabinet
(if provided) or the furnace blower compartment. Factory supplied
washable filters are shipped in the blower compartment.
If a factory-supplied external Filter/Media cabinet is provided,
instructions for its application, assembly, and installation are
packaged with the cabinet. The Filter/Media cabinet can be used
with the factory-supplied washable filter or a factory-specified
high-efficiency disposable filter (see cabinet instructions).
If installing the filter in the furnace blower compartment, deter-
mine location for the filter and relocate filter retaining wire if
necessary. See Fig. 5 for side return application and Fig. 6 for
bottom return application. See Table 3 to determine correct filter
size for desired filter location. Table 3 indicates filter size,
location, and quantity shipped with the furnace.
For bottom air-return applications, filter may need to be cut to fit
some furnace casing widths. A bottom closure panel is factory
installed in the bottom of the furnace. When bottom return inlet is

TABLE 2—FREE AREA OF COMBUSTION AIR OPENING

330AAV

FURNACE

HIGH-FIRE

INPUT

(BTUH)

AIR FROM

UNCONFINED SPACE

OUTDOOR AIR THROUGH

VERTICAL DUCTS

OUTDOOR AIR THROUGH

HORIZONTAL DUCTS

OUTDOOR AIR THROUGH

SINGLE DUCT

Free Area

of Opening

(Sq In.)

Free Area of

Opening and Duct

(Sq In.)

Round

Pipe

(In. Dia)

Free Area of

Opening and Duct

(Sq In.)

Round

Pipe

(In. Dia)

Free Area of

Opening and Duct

(Sq In.)

Round

Pipe

(In. Dia)

40,000

100

10.0

4

20.0

6

13.4

5

60,000

100

15.0

5

30.0

7

20.0

6

80,000

100

20.0

6

40.0

8

26.7

6

100,00

100

25.0

6

50.0

8

33.4

7

120,000

120

30.0

7

60.0

9

40.0

8

133,000

133

33.3

7

66.5

10

44.4

8

WARNING:

Do not install furnace on its back. Safety

control operation will be adversely affected. Never con-
nect return-air ducts to back of furnace. Failure to follow
this warning could result in fire, personal injury, or death.

A93043

FRONT

BACK

FRONT

B
A
C
K

—6—

Summary of Contents for 330AAV

Page 1: ...labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In the United States refer to the National Fuel Gas Code NFGC NFPA No 54 1999 ANSI Z223...

Page 2: ...6 12 11 16 4 134 042080 17 1 2 15 7 8 16 4 150 048080 21 19 3 8 19 1 2 4 154 036100 17 1 2 15 7 8 16 4 160 048100 21 19 3 8 19 1 2 4 166 060100 24 1 2 22 7 8 23 4 184 048120 21 19 3 8 19 1 2 5 178 060...

Page 3: ...require these instructions as a minimum for a safe installation CAUTION Application of this furnace should be in doors with special attention given to vent sizing and material gas input rate air tempe...

Page 4: ...on and ventilation air must be provided in accordance with Section 5 3 Air for Combustion and Ventilation of the NFGC or applicable provisions of the local building codes Canadian installations must b...

Page 5: ...with the outdoors shall be provided See item 2 below c If furnace is installed on a raised platform to provide a return air plenum and return air is taken directly from hallway or space adjacent to fu...

Page 6: ...sories All accesso ries MUST be connected external to furnace main casing IV RETURN AIR CONNECTIONS CAUTION For airflow requirements above 1800 CFM see Air Delivery table in Product Data literature fo...

Page 7: ...le in each bottom corner of furnace as shown in Fig 7 2 Install nut on bolt and install bolt and nut in hole Install flat washer if desired 3 Install another nut on other side of furnace base Install...

Page 8: ...een gas control manifold and manual shutoff valve WARNING Use the proper length of pipes and ad equate piping support to avoid stress on the gas control manifold A failure to follow this warning can c...

Page 9: ...24 v humidifier connection The terminals are energized with 24v 0 5 amp maximum when the gas valve is energized Fig 9 Heating and Cooling Application Wiring Diagram 1 Stage Thermostat and Condensing U...

Page 10: ...and high gas heat for optimum comfort Setup switch 2 SW 2 must be in the factory shipped OFF position See Fig 12 and Tables 6 and 7 for setup switch information If a 2 stage heating thermostat is to b...

Page 11: ...ec tion is based on stored history of thermostat cycle times When wall thermostat calls for heat R W W1 circuit closes The furnace control performs a self check verifies the low heat and high heat pre...

Page 12: ...high gas heat and vice versa a Switching from low to high gas heat If thermostat R W W1 circuit for low gas heat is closed and R W2 circuit for high gas heat closes the control CPU switches the induc...

Page 13: ...et thermal overload switches 4 Blower motor speed selections are for average conditions See Installation Instructions for details on optimumspeed selection 5 Replace only with a 3 AMP fuse 6 Auxiliary...

Page 14: ...r motor BLWM speed by sensing only G for low cool speed and Y2 for high cool speed 2 The EAC terminals EAC 1 and EAC 2 are ener gized with 115v when the blower motor BLWM is operating on either coolin...

Page 15: ...al gas supplier b Obtain yearly specific gravity average from local gas supplier c Verify furnace model Table 9 can only be used for model 330AAV Furnaces d Find installation altitude in Table 9 NOTE...

Page 16: ...t connections See Fig 12 This keeps furnace locked in high heat operation Repeat items h through k for high heat operation EXAMPLE High heat operation at 0 2000 ft altitude Furnace input from rating p...

Page 17: ...3 6 1 5 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 2001 825 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 43 3 4 1 4 to 850 44 3 2 1 4 44 3 3 1 4 44 3 4 1 5 44 3 6 1 5 44 3 7 1 5 3000 875 45 3 7 1 6 4...

Page 18: ...4 750 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 775 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 5001 800 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 825 48 3 8 1 6...

Page 19: ...Pressure High Low U S A Only 600 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 625 47 3 7 1 6 45 3 2 1 4 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 8001 650 47 3 4 1 4 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3...

Page 20: ...TE CU FT HR SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft 10 11 12 13 14 360 327 300 277 257 720 655 600 555 514...

Page 21: ...normal start up allow furnace to operate for 2 minutes then block flue outlet 100 percent Furnace should cycle off within 2 minutes d Remove blockage and reconnect vent connector to furnace flue coll...

Page 22: ...22...

Page 23: ...23...

Page 24: ...video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays d...

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