Brush Bandit 2000XP Operating & Parts Manual Download Page 7

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Bandit

PAGE

MODELS 2000XP / 2100SP

TABLE OF CONTENTS

PAGES

INTRODUCTION & WARRANTY ..................................................... 2

SERIAL NUMBER LOCATIONS ...................................................... 6

SAFETY PROCEDURES ................................................................. 7

EQUIPMENT SPECIFICATIONS ...................................................... 11

DECALS ........................................................................................... 12

SUPER SWEEP OPTION ................................................................. 17

CONTROLS ...................................................................................... 21

MACHINE OPERATION ................................................................... 29

TRANSPORTATION PROCEDURES ............................................... 33

MAINTENANCE ............................................................................... 35

HYDRAULIC SECTION ............................................................ 50

CUTTER WHEEL SECTION .................................................... 64

LUBRICATION & COOLANT ................................................... 66

ELECTRICAL SECTION .......................................................... 67

REPLACEMENT PARTS SECTION ................................................. 75

CUTTERWHEEL COMPONENTS ............................................ 76

UPPER FRAME COMPONENTS ............................................. 78

ENGINE MOUNT COMPONENTS ........................................... 84

BELT ENGAGE COMPONENTS ............................................. 86

PIVOT BRACKET COMPONENTS .......................................... 90

FRAME COMPONENTS .......................................................... 91

STEERING COMPONENTS ..................................................... 98

CONTROL BOX COMPONENTS ............................................. 112

TANK COMPONENTS ............................................................. 117

REMOTE CONTROL COMPONENTS ..................................... 120

HYDRAULIC COMPONENTS ................................................ .. 122

SERVICE RECORD .......................................................................... 134

TABLE OF CONTENTS

ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS

MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER.

NOTICE

Summary of Contents for 2000XP

Page 1: ...__________ Address __________________ City State _________________ Phone No _________________ Delivery Date ______________ Engine Make ______________ Serial No _________________ Clutch Make __________...

Page 2: ......

Page 3: ...nd that it is their responsibility to perform maintenance i e retightening all fasteners as needed clutch and belt adjustments etc 4 _______ Customer has been advised and understands not to reach near...

Page 4: ...engine is properly warmed up bring the engine to full throttle Follow engine break in procedures Make sure to wear all personal protection equipment and follow all safety standards per ANSI and OSHA i...

Page 5: ...______________________________________ 5 Did all welds appear to be of high quality _________________________________________________ 6 Was the overall machine to your liking _________________________...

Page 6: ......

Page 7: ...BRICATION COOLANT 66 ELECTRICAL SECTION 67 REPLACEMENT PARTS SECTION 75 CUTTERWHEEL COMPONENTS 76 UPPER FRAME COMPONENTS 78 ENGINE MOUNT COMPONENTS 84 BELT ENGAGE COMPONENTS 86 PIVOT BRACKET COMPONENT...

Page 8: ...e and follow a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage...

Page 9: ...r installing bolt on or slip on items such as hydraulic pumps and motors control valves flow dividers belts sheaves etc The manufacturer will provide replacement parts to the customer for defective pa...

Page 10: ...ss shall be available to him or her It is absolutely necessary to return the Warranty Validation Form completely and accurately filled out and notify Bandit Industries Inc in writing within ten 10 day...

Page 11: ...other components are warranted by their respective manufacturers i e engines axles hydraulic pumps and motors clutches tires batteries etc Any machines used for lease or rental purposes warranty is l...

Page 12: ...DER NUMBER LOCATIONS 1 Serial Number 2 Work Order Number welded on top of frame 3 Work Order Number stamped on top of steering axle SERIAL NUMBER LOCATIONS 3 1 1 2 2 The engine information is located...

Page 13: ...d obey them YOUR SAFETY IS VERY IMPORTANT TO US This machine is equipped with safety decals guards and designs for your protection Don t ever take the machine for granted always be cautious and carefu...

Page 14: ...e problem and fix it Never use jumper cables during freezing temperatures Haul the machine inside and allow the battery time to warm up If the machine must be started outside inspect the battery acid...

Page 15: ...ot taken daily weekly and monthly to keep the clutch serviced as required The operator must take care in the engagement and disengagement of the clutch engine RPM should always be below 1000 RPM When...

Page 16: ...GER DO NOT entangle feet or hands in undercarriage travel system DANGER NEVER sit stand lay climb or ride anywhere on this machine while it is running operating or in transit You will be injured DANGE...

Page 17: ...2100SP Height 48 1 2 m Length 112 2 8 m Width 35 9 m or opt 29 7 m Cutting Wheel Mod 2000XP Top of 43 1 1 m Center of 29 7 m Cutting Depth Below Ground 14 5 4 m Mod 2100SP Top of 44 1 1 m Center of 3...

Page 18: ...ODELS 2000XP 2100SP DECALS 3 4 1 10 11 17 14 21 31 6 7 1 15 7 10 18 26 13 19 2 5 8 16 32 20 22 30 12 27 28 29 9 1 3 10 10 10 1 25 1 15 15 21 23 9 24 MODEL 2000XP DECAL LOCATIONS Decal locations may va...

Page 19: ...w 15 INST 86 Grease Daily Double Arrow 16 INST 88 Controls 4 Function 17 INST 101 Canada Engine Decal 18 INST 115 Belt Tightening Instructions 19 INST 119 Clutch Engage On Off 20 INST 151 Brake Releas...

Page 20: ...00SP MODEL 2100SP DECAL LOCATIONS Decal locations may vary these are general locations DECALS 11 34 35 36 31 5 6 11 1 21 9 30 11 1 1 15 32 11 14 1 11 1 2 3 11 27 21 11 5 6 4 10 37 39 1 21 7 8 12 16 22...

Page 21: ...wing Speed Clockwise To Slow 20 INST 82 Travel Speed Clockwise To Slow 21 INST 86 Grease Daily Double Arrow 22 INST 88 Controls 4 Function 23 INST 89 Controls 5 Function 24 INST 93 Handle Up Only Allo...

Page 22: ...ep your decals clean Never use mineral spirits or any other abrasive cleaners 2 Replace immediately any missing or damaged decals The location the decal is going to be applied to must be clean and dry...

Page 23: ...chine may have various types or brands of super sweep systems Each stump grinder is shipped with the original manufacturer s manual for the super sweep system it is equipped with For the approximate s...

Page 24: ...id is activated indicated by the light in the connector the swing cylinders are reversed by the super sweep system See Figure 2 Machines built after 7 07 had a dual coil reverse valve It can recognize...

Page 25: ...settings Check super sweep tachometer settings Check for stretched or out of adjustment throttle cable This would not let engine reach full RPM Check HI RPM setting on gauge to make sure it is not se...

Page 26: ...ompletion Check Sheet that is shipped with the machine for the correct engine rpm If needed contact your local dealer or Bandit Industries Some Current Engine Types Briggs Stratton Vanguard 35 Hp Cate...

Page 27: ...ole 13 Engine Throttle varies with engines 4 Cutter Wheel Teeth 14 Belt Engage Handle Model 2100SP 5 Holding Stake Model 2100SP 15 Poly Chain Cutter Wheel Belt 6 Key Switch varies with engines 16 Debr...

Page 28: ...OLS MODEL 2000XP CONTROLS Basic Location of Controls and Adjustments LOCATION SHOWN 1 Travel Speed Control 2 Steer Right Left 3 Travel Forward Reverse 4 Cutter Down Up 5 Boom Travel Left Right 6 Swing...

Page 29: ...operator The machine is stationary when the handle or switch is in the center location 4 Cutter Down Up To lower the cutter wheel push the handle or switch away from the operator To lift the cutter w...

Page 30: ...witch varies with engines 2 Steer Right Left 12 Remote Local 3 Travel Forward Reverse 13 Engine Throttle varies with engines 4 Cutter Down Up 5 Tongue Out In 6 Boom Travel Left Right 7 Drive High Low...

Page 31: ...swing the cutter wheel to the left push the handle or switch away from the operator To swing the cutter wheel to the right pull the handle or switch towards the operator The swing is stationary when t...

Page 32: ...p 2 Tongue Out In 7 Steer Right Left 3 Swing Left Right 8 Cutter Bump Adjustment 4 Drive Forward Reverse 9 Batteries 5 Drive High Low 10 Power 5 3 1 8 2 4 6 7 9 1 2 3 5 6 4 7 Tether Control Omnex Tran...

Page 33: ...the switch is in the center location 5 Drive High Low High and low are used to move and position the machine Low is used to position the machine near the stump or while cutting the stump High is used...

Page 34: ...ncrease the engine R P M s To decrease you would push in the knob or turn the handle the opposite way 6 Bandit Lever Lock Cable Throttle System if equipped The Bandit throttle system has 2 positions H...

Page 35: ...o rapid and must be decreased Swing speed should be determined and adjusted with the controls in the full open position A swing speed control is located on the top or on the side of the control box of...

Page 36: ...o belts and machine will occur At low engine RPM the cutter wheel swing speed control needs to be closed or slowed all the way down for the cutter head to swing The direction the control knob needs to...

Page 37: ...2 3 Pump the brake release located inside of the control cabinet 2 to 4 pumps See Figure 3 4 The machine is now in freewheel mode although there will be drag from the drive wheel motors 5 Reverse ste...

Page 38: ...tep 5 4 Pull the caps out of the drive wheel motors There are 2 on each motor Use a 5mm allen wrench to turn the plug counter clockwise and remove Use the 5mm allen wrench to turn the reliefs clockwis...

Page 39: ...transit 8 The break away actuator if equipped that is installed on the trailer correctly works and is appropriately attached to the towing vehicle 9 All lights and brakes on the trailer correctly func...

Page 40: ...ible carefully raise the cutterwheel slightly up off the ground or trailer bed While loading or unloading the stump grinder the cutterwheel should not be raised any higher than necessary to just clear...

Page 41: ...l to come to a complete stop install the cutter wheel lock pin place cutter wheel on the ground disconnect battery and make sure the ignition key is in your possession Consult your engine manual for p...

Page 42: ...d up 14 Check for any fluid leaks Inspect for any oil fuel or hydraulic oil Check all hoses fittings lines and tanks DO NOT use fingers or skin to check for hydraulic leaks Repair or replace any damag...

Page 43: ...ndle bearings Pre 2 06 On Model 2100SP grease steering spindle bearings with 1 to 2 shots of EP 2 Lithium type grease Wipe off excessive grease Excessive grease will attract dirt 5 Grease steering bea...

Page 44: ...1 to 2 shots of EP 2 Lithium type grease DO NOT OVER GREASE 1 Hydraulic oil Change hydraulic oil and flush the hydraulic reservoir tank 2 Hydraulic suction screen Change hydraulic suction screen yearl...

Page 45: ...nment 13 Check and torque set screws and or clamp bolt on hydraulic pump 14 Check and always maintain hydraulic oil level at 7 8 full 15 Check all hoses fittings lines and tanks for damage and fluid l...

Page 46: ...g and bearing lock collars 5 Check hydraulic pressure Set to specified PSI bar 6 Inspect steering motor coupler and check torque on bolts if equipped 7 Lubricate Bandit lever throttle cable if equippe...

Page 47: ...MAINTENANCE SECTION PAINT CARE To help keep up the appearance of your Bandit Equipment and reduce the possibility of surface rust follow these steps 1 The machine should be washed on a regular basis...

Page 48: ...shing X 1 to 2 shots of grease wipe off excess 6 Steering Bearings X 1 to 2 shots of grease wipe off excess 7 Cylinder Lug Pin Bushings X 1 to 2 shots of grease wipe off excess 8 Wheel Hub Bearings Ye...

Page 49: ...CHART NOTICE Use as a reference only locations may vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section an...

Page 50: ...s 3 Upper Frame Pivot Bushings X 1 to 2 shots of grease wipe off excess 4 Swing Pivot Bearing X 1 shot of grease wipe off excess 5 Steering Axle Pivot Bushings X 1 to 2 shots of grease wipe off excess...

Page 51: ...TICE Use as a reference only locations may vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Mainte...

Page 52: ...force falls outside of this range If belts are not properly adjusted belts will slip glaze over and be ruined This is NOT covered by warranty DO NOT IGNORE THIS MAINTENANCE RULE New belts stretch very...

Page 53: ...or proper tension Remove the cutter wheel guard and bottom cover Loosen cutter wheel belt by moving jack shaft bearings back toward rear of machine Mark them so that you know how they are positioned o...

Page 54: ...AVE TIGHTEN LOOSEN ENGINE BELT TIGHTEN LOOSEN CUTTER WHEEL BELT LINKAGE MAINTENANCE SECTION NOTICE Adjust each jam nut the EXACT same revolutions to maintain proper sheave alignment NOTICE Adjust jack...

Page 55: ...Belt keeper too far from belt 2 Adjust belt keeper closer to belt 3 Belt out of alignment 3 Make sure sheaves aligned properly Cutter wheel 1 Bad pocket 1 Replace pocket throwing teeth 2 Dirt in pock...

Page 56: ...y WARNING This machine is equipped with Petro Canada Hydrex XV hydraulic fluid It is recommended to replace with the same Petro Canada Hydrex XV is an all season hydraulic fluid This is a premium perf...

Page 57: ...ring operation The actual viscosity needed is based on oil temperature during operation and not air temperature Compare your fluid specifications with the specifications below to verify compliance Whe...

Page 58: ...cessive wear and loss of hydraulic power Replace the hydraulic oil filter s after first 10 hours and with each 400 hours of operation or 3 months Replace hydraulic oil suction screen s at least once y...

Page 59: ...RESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS Approximate For Reference Only Engine At Full RPM HYDRAULIC SECTION MODELS 2000XP 2100SP Equipment Model Pump GPM LPM Main Relief PSI bar Stee...

Page 60: ...yright 5 09 PAGE 54 MODELS 2000XP 2100SP HYDRAULIC SECTION MODEL 2000XP CHECKING HYDRAULIC PRESSURE Cutter Wheel Lift Control Main Relief Test Port NOTICE Valves may not be exactly as shown depending...

Page 61: ...Start engine and adjust engine to full throttle 4 Pull the cutter wheel lift control towards the operator so that the cylinder bottoms out and then read the pressure gauge 5 Adjust relief if necessary...

Page 62: ...ESSURE NOTICE Valves may not be exactly as shown depending on options REMOTE CONTROLS MANUAL CONTROLS Main Relief Test Port Steer Relief Steer Relief Cutter Down Relief Test Port Drive Flow Control Dr...

Page 63: ...e run to warm the hydraulic oil To correctly check relief valve pressure the pressure gauge MUST be installed correctly The main relief pressure is all you need to check or adjust with the model 2000X...

Page 64: ...ower turned wide open screw to close bypass Readjust for no bounce cutting 2 Bad cylinder 2 Replace or repair Cutter head swings 1 Counter balance valve is out of 1 Adjust counter balance valve faster...

Page 65: ...DEL 2000XP HYDRAULIC SCHEMATIC HYDRAULIC SECTION HEAD LIFT CYLINDER SUCTION SCREEN FILTER TANK STEERING MOTOR COUNTER BALANCE PUMP DRIVE MOTORS ENGINE VALVE BANK SWING C YLINDERS SWING A DJUSTMENT SPE...

Page 66: ...UFACTURER MODEL 2100SP 2WD MANUAL CONTROL HYDRAULIC SCHEMATIC HYDRAULIC SECTION 0 40 HEAD LIFT CYLINDER SUCTION SCREEN FILTER TANK STEERING CYLINDER COUNTER BALANCE TONGUE EXTENSION CYLINDER PUMP DRIV...

Page 67: ...UFACTURER MODEL 2100SP 4WD MANUAL CONTROL HYDRAULIC SCHEMATIC HYDRAULIC SECTION 04 0 HEAD LIFT CYLINDER SUCTION SCREEN FILTER TANK STEERING CYLINDER COUNTER BALANCE TONGUE EXTENSION CYLINDER PUMP DRIV...

Page 68: ...NT MANUFACTURER MODEL 2100SP 2WD ELECTRIC CONTROL HYDRAULIC SCHEMATIC HYDRAULIC SECTION 0 4 0 HEAD LIFT CYLINDER SUCTION SCREEN FILTER TANK STEERING CYLINDER TONGUE EXTENSION CYLINDER PUMP DRIVE MOTOR...

Page 69: ...ENT MANUFACTURER MODEL 2100SP 4WD ELECTRIC CONTROL HYDRAULIC SCHEMATIC HYDRAULIC SECTION 040 HEAD LIFT CYLINDER SUCTION SCREEN FILTER TANK STEERING CYLINDER TONGUE EXTENSION CYLINDER PUMP DRIVE MOTORS...

Page 70: ...order to prevent vibration Replacement teeth must be carbide tipped and of like design as provided with the machine Use anti seize on threads to help prevent bolts from freezing up in cutter wheel po...

Page 71: ...help prevent bolts from freezing up in cutter wheel pockets When replacing complete set of teeth be sure to duplicate original factory tooth arrangement Typically a 1 2 allen key socket is required to...

Page 72: ...0 days Loose set screws allow the race to turn on the shaft Failed bearings diagnosed as contamination or cold starts at high speed are not covered by warranty of the bearing manufacturer 7 Upper Fram...

Page 73: ...ER 10 AMP 10 AMP A B 5 5 6 3 2 1 4 2 PIN WEATHER PACK CONNECTOR TO CLUTCH BLACK CLUTCH SWITCH YEL RED YELLOW BLUE BLUE IN FROM KEY SWITCH IGNITION POSITION IN FROM KEY SWITCH SPECIFIC SCHEMATIC FUNCTI...

Page 74: ...TO VALVES RED 16 GXL POWER BLK 16 GXL GROUND WHT 16 GXL TACH SIGNAL BLK 16 GXL GROUND 48 LONG BLK BLU 16 GA GXL GROUND PIN 2 BLU PIN 1 BRN PIN 2 BLU PIN 1 BRN OPTIONAL TACH AND HOUR METER OEM SHUTDOW...

Page 75: ...SWING RIGHT 12 3 GRN DRIVE HIGH 8 YEL BLK STEER LEFT 9 GRY E STOP GRY E STOP 5 YEL BLK STEER LEFT 1 GRN DRIVE HIGH 9 TAN TONGUE IN 10 TAN BLK TONGUE OUT 11 2 PNK DRIVE FORWARD 5 YEL STEER RIGHT 11 PN...

Page 76: ...N 3 C2 SWING 900 2906 97 CUTTER UP DOWN 900 2906 97 FWD REV 900 2910 47 REMOTE LOCAL 900 2910 46 DRIVE HI LOW 900 2906 97 STEER C1 ORG 16 SWING RIGHT C2 2 ORG BLK 16 SWING LEFT C2 1 RED 16 12V BLU 16...

Page 77: ...1 DRIVE HI LOW 900 2910 46 DRIVE FWD REV 900 2906 97 REM LOC 900 2910 47 STEER 900 2906 97 LIFT UP DWN 900 2906 97 TONGUE ORG 16 SWING RIGHT TO C1 2 TAN 16 TONGUE IN TO C2 4 TAN BLK 16 TONGUE OUT TO...

Page 78: ...IN 8 UNUSED PIN 10 ORG 16 SWING RIGHT PIN 11 BLK 16 GROUND PIN 12 RED 16 12V PIN 1 TAN 16 TONGUE IN PIN 9 RED 16 12V PIN 1 PNK 16 DRIVE FWD PIN 2 GRN 16 DRIVE HIGH PIN 3 UNUSED PIN 4 YEL 16 STEER RIGH...

Page 79: ...GRN DRIVE HIGH 2 PNK DRIVE REVERSE 1 PNK BLK DRIVE FORWARD 6 GRY LINK RED BLK TETHER POWER RED TETHER POWER A TAN TONGUE OUT E TAN BLK TONGUE IN D GRN DRIVE HIGH L PNK DRIVE REVERSE K PNK BLK DRIVE F...

Page 80: ...SCHEMATIC 993 8000 16 DUAL COIL SUPER SWEEP ELECTRICAL SECTION RED POWER FROM KEY SWITCH E A WHT TACH SIGNAL FROM MAG PICK UP GRN 1ST OUTPUT C BRN 2ND OUTPUT D 1 BRN POSITIVE 2 BLU GND 1 BRN POSITIVE...

Page 81: ...serves the right to make changes in models size design installations and applications on any part without notification All nuts bolts washers and many other components can be ordered by physical descr...

Page 82: ...Bandit Copyright 5 09 PAGE 76 MODELS 2000XP 2100SP CUTTER WHEEL COMPONENTS NOTICE Parts may not be exactly as shown GREEN TEETH START 6 08 PIN TEETH PRE 6 08...

Page 83: ...07 993 300007 3 8 Key x 2 13 993 300006 993 300006 3 8 Key x 2 3 4 14 900 1903 36 900 1903 36 Bushing For Bolt On Hub 15 991 3000 50 993 300004 Cutter Wheel Spacer 16 a 900 1915 63 900 1913 71 Sheave...

Page 84: ...Bandit Copyright 5 09 PAGE 78 MODELS 2000XP 2100SP UPPER FRAME COMPONENTS NOTICE Parts may not be exactly as shown MODEL 2000XP...

Page 85: ...ing For Cutter Wheel Drive 14 900 1915 63 Jackshaft Sheave For Cutter Wheel Drive 15 993 300205 Jackshaft Seal Plate 16 900 4902 29 Jackshaft Bearing Adjuster 1 2 13NC x 6 Eye Bolt 17 900 1914 15 Jack...

Page 86: ...Bandit Copyright 5 09 PAGE 80 MODELS 2000XP 2100SP UPPER FRAME COMPONENTS GRADING BLADE OPTION NOTICE Parts may not be exactly as shown MODEL 2100SP...

Page 87: ...e For Cutter Wheel Drive Start 12 07 b 900 1908 16 Jackshaft Sprocket For Cutter Wheel Drive Pre 12 07 22 900 4902 29 1 2 13NC x 6 Eye Bolt 23 900 4906 77 1 2 13NC x 3 Hex Head Bolt 24 900 4909 18 1 2...

Page 88: ...Bandit Copyright 5 09 PAGE 82 MODELS 2000XP 2100SP UPPER FRAME COMPONENTS GRADING BLADE OPTION NOTICE Parts may not be exactly as shown MODEL 2100SP...

Page 89: ...bardini CAT Briggs Stratton Engines 37 a 900 6910 79 Pump Mount Kohler Engines b 900 6910 77 Pump Mount Robin Engines c 900 6910 78 Pump Mount Briggs Stratton Engines d 993 100139 Pump Mount 29 Wide M...

Page 90: ...n Engine Plate b 993 300495 Briggs Stratton Engine Plate 7 900 4909 18 1 2 Mill Carb Washer 8 900 4906 84 1 2 13NC Automation Lock Nut 9 991 3001 01 Pump Mount Model 2000XP 10 900 4906 82 1 2 13NC Hex...

Page 91: ...x Nut 7 900 4909 18 1 2 Mill Carb Washer 8 900 3937 80 Engine Oil Drain Hose 9 900 3936 41 Cap For Engine Oil Drain Hose 10 a 993 300078 Lombardini Engine Mount Plate b 993 300634 CAT Engine Mount Pla...

Page 92: ...Bandit Copyright 5 09 PAGE 86 MODELS 2000XP 2100SP BELT ENGAGE COMPONENTS NOTICE Parts may not be exactly as shown MODEL 2100SP START 11 08...

Page 93: ...gagement Shaft Kohler Robin Briggs Stratton b 993 3010 58 Engagement Shaft Lombardini Caterpillar 6 900 4914 51 Split Lock Collar 1 1 4 ID 7 900 1912 57 Split Bushing 1 1 2 OD x 1 1 4 ID x 1 8 900 490...

Page 94: ...Stratton b 993 200083 Belt Engage Handle Assembly CAT 7 900 4907 35 Handle Grip 8 a 993 200077 Idler Pivot Arm For Belt Engage Kohler Robin Briggs Stratton b 993 200084 Idler Pivot Arm For Belt Engage...

Page 95: ...le Assembly 4 900 4907 35 Handle Grip 5 993 200081 Idler Pivot Arm For Belt Engage 6 a 900 4910 21 3 4 10NC x 1 1 2 Hex Head Bolt b 900 4907 17 3 4 Lock Washer Not Shown 7 900 1913 12 Idler Pulley Ass...

Page 96: ...lat Head Cap Screw Not Shown 6 993 100042 Pivot Assembly 7 900 4907 45 Tilt Indicator Gauge 8 900 4900 44 1 8NC Jam Nut 9 993 000352 Swing Pivot Pin 10 993 300359 Pivot Pin Sleeve 11 a 993 300357 Pivo...

Page 97: ...900 4900 79 1 USS Washer 3 900 4909 08 1 8NC Slotted Hex Nut 4 900 4911 72 1 8 x 2 Cotter Pin 5 993 100007 Pivot Assembly 6 900 4907 45 Tilt Indicator Gauge 7 900 1908 45 Bearing 8 993 300070 Swing Pi...

Page 98: ...Bandit Copyright 5 09 PAGE 92 MODELS 2000XP 2100SP FRAME COMPONENTS NOTICE Parts may not be exactly as shown MODEL 2000XP...

Page 99: ...x 3 75 White 5 Bolt Rim Only 29 Wide Machine g 900 4914 00 1 2 20NF Lug Nut Only Not Shown 7 a 993 2001 42 Dual Wheel Hub b 993 200096 Dual Wheel Hub 29 Wide Machine 8 a 993 2001 36 Dual Wheel Spacer...

Page 100: ...Bandit Copyright 5 09 PAGE 94 MODELS 2000XP 2100SP FRAME COMPONENTS TELESCOPING TONGUE OPTION DUAL WHEEL OPTION NOTICE Parts may not be exactly as shown MODEL 2100SP...

Page 101: ...ht Chip Pan Guard Steel Wide Tire Option Pre 5 08 d 993 300796 Right Chip Pan Guard Aluminum Pre 5 08 e 993 300845 Right Chip Pan Guard Aluminum 29 Wide Machine Pre 5 08 f 993 300814 Right Chip Pan Gu...

Page 102: ...Bandit Copyright 5 09 PAGE 96 MODELS 2000XP 2100SP FRAME COMPONENTS TELESCOPING TONGUE OPTION DUAL WHEEL OPTION NOTICE Parts may not be exactly as shown MODEL 2100SP...

Page 103: ...Dual Wheel Hub b 993 2001 42 Dual Wheel Hub Wide Tire Option 19 a 993 200099 Dual Wheel Spacer b 993 2001 36 Dual Wheel Spacer Wide Tire Option c 993 100031 Dual Wheel Spacer Kit Includes 18 21 d 993...

Page 104: ...Bandit Copyright 5 09 PAGE 98 MODELS 2000XP 2100SP STEERING COMPONENTS MODEL 2000XP SINGLE STEERING WHEEL NOTICE Parts may not be exactly as shown...

Page 105: ...hown e 031 031 01 Inner Outer Bearing Cup For Hub Not Shown f 010 060 00 Inner Outer Seal For Hub Not Shown g 900 5905 97 1 2 20NF Stud Only Not Shown 4 900 1910 08 Retaining Ring 5 900 1910 04 Bearin...

Page 106: ...Bandit Copyright 5 09 PAGE 100 MODELS 2000XP 2100SP STEERING COMPONENTS MODEL 2000XP DUAL STEERING WHEEL NOTICE Parts may not be exactly as shown...

Page 107: ...ter Bearing For Hub Not Shown f 031 031 01 Inner Outer Bearing Cup For Hub Not Shown g 010 060 00 Inner Outer Seal For Hub Not Shown h 900 5905 97 1 2 20NF Stud Only Not Shown 4 900 1908 37 Split Bush...

Page 108: ...Bandit Copyright 5 09 PAGE 102 MODELS 2000XP 2100SP STEERING COMPONENTS MODEL 2100SP STANDARD 35 WIDTH 2 WHEEL DRIVE START 2 06 4 WHEEL DRIVE NOTICE Parts may not be exactly as shown...

Page 109: ...75 White 5 Bolt Rim Only 8 900 4913 38 1 8NC x 5 1 2 Hex Head Bolt 9 993 300588 Steering Axle Cylinder Linkage 10 a 900 4908 24 Tie Rod End b 900 4905 66 5 8 18NF Hex Jam Nut 11 900 3930 79 Steering...

Page 110: ...Bandit Copyright 5 09 PAGE 104 MODELS 2000XP 2100SP STEERING COMPONENTS MODEL 2100SP STANDARD 35 WIDTH PRE 2 06 2 WHEEL DRIVE 4 WHEEL DRIVE HUBS NOTICE Parts may not be exactly as shown...

Page 111: ...Split Bushing 1 3 4 OD x 1 1 2 ID x 1 1 2 12 993 100033A Steering Axle 13 900 4900 79 1 USS Washer 14 900 4906 20 1 8UNC Hex Nut 15 021 042 01 Grease Cap 16 085 001 00 Rubber Plug For Grease Cap 17 99...

Page 112: ...Bandit Copyright 5 09 PAGE 106 MODELS 2000XP 2100SP STEERING COMPONENTS MODEL 2100SP OPTIONAL 29 WIDTH 4 WHEEL DRIVE 2 WHEEL DRIVE NOTICE Parts may not be exactly as shown...

Page 113: ...8 High Speed Traction Tire White 5 Bolt Rim b 900 5906 12 5 70 8 High Speed Traction Tire Only c 900 5906 03 8 x 3 75 White 5 Bolt Rim Only 9 900 4912 05 1 8NC x 6 1 2 Hex Head Bolt 10 993 200023 Ste...

Page 114: ...Bandit Copyright 5 09 PAGE 108 MODELS 2000XP 2100SP STEERING COMPONENTS MODEL 2100SP WIDE TIRE OPTION 2 WHEEL DRIVE NOTICE Parts may not be exactly as shown...

Page 115: ...00 1 2 20NF Lug Nut Only Not Shown 8 a 900 5909 22 18 x 8 50 10 Tire White 5 Bolt Rim Specify Left Or Right b 900 5909 20 18 x 8 50 10 Tire Only c 900 5909 21 10 x 6 White 5 Bolt Rim Only 9 993 20002...

Page 116: ...Bandit Copyright 5 09 PAGE 110 MODELS 2000XP 2100SP MODEL 2100SP TIGHT TURN OPTION STEERING COMPONENTS NOTICE Parts may not be exactly as shown...

Page 117: ...own g 010 060 00 Inner Outer Seal For Hub Not Shown h 900 5905 97 1 2 20NF Stud Only Not Shown i 900 4914 00 1 2 20NF Lug Nut Only Not Shown 3 900 1910 07 Retaining Ring 4 900 1910 01 Bearing Seal 5 9...

Page 118: ...Bandit Copyright 5 09 PAGE 112 MODELS 2000XP 2100SP CONTROL BOX COMPONENTS NOTICE Parts may not be exactly as shown MODEL 2100SP CONTROL BOX START 7 08...

Page 119: ...bardini Throttle Lever Assembly Not Shown 4 a 900 2909 80 Drive Hi Drive Low Toggle Switch For Manual Control Machines b 900 2909 81 Rubber Boot For Toggle Switch Not Shown 5 a 900 2903 76 Hour Meter...

Page 120: ...Bandit Copyright 5 09 PAGE 114 MODELS 2000XP 2100SP CONTROL BOX COMPONENTS NOTICE Parts may not be exactly as shown MODEL 2100SP CONTROL BOX PRE 7 08...

Page 121: ...gle Switch Pre 7 07 d 900 2906 97 Drive Forward Drive Reverse Toggle Switch Pre 7 07 e 900 2910 46 Drive Hi Drive Low Toggle Switch For Radio Control Machines Pre 7 07 f 900 2910 47 Remote Local Toggl...

Page 122: ...Keeper 3 a 900 2909 80 Clutch On Off Toggle Switch b 900 2909 81 Rubber Boot For Toggle Switch Not Shown 4 993 300402 Battery Clamp 5 900 6911 34 340 CCA Battery CONTROL BOX COMPONENTS NOTICE Parts ma...

Page 123: ...35 06 Keeper For Fuel Hydraulic Locking Fill Cap Not Shown 7 900 3938 08 Filter 8 900 3900 09 Filter Head 9 a 900 2910 39 Optional Rochester Sight Gauge For Fuel Tank 20 b 900 2903 55 Face For Sight G...

Page 124: ...pyright 5 09 PAGE 118 MODELS 2000XP 2100SP TANK COMPONENTS MODEL 2100SP FUEL HYDRAULIC TANK NOTICE Parts may not be exactly as shown FUEL HYDRAULIC TANK START 6 08 FUEL TANKS PRE 6 08 HYDRAULIC TANKS...

Page 125: ...e Only 14 a 900 3909 00 Drop Pipe Assembly For Suction Line b 900 3926 82 Hose Barb 15 a 900 3936 69 Return 1 4 NPTF Elbow 3 16 Hose Barb x 1 4 Hose Barb If Equipped b 900 3909 03 1 4 ID Drop Pipe If...

Page 126: ...Bandit Copyright 5 09 PAGE 120 MODELS 2000XP 2100SP REMOTE CONTROL COMPONENTS 2 1 4 NOTICE Parts may not be exactly as shown 4 5 6 7 MODEL 2100SP...

Page 127: ...00 2918 47 Tether b 900 2908 63 Cap For Tether Jack Not Shown 5 a 900 2911 04TX Transmitter LOR b 900 2911 04BTX Transmitter With Bump Feature LOR 6 a 900 2911 04RC Receiver LOR b 900 2911 04BRC Recei...

Page 128: ...Bandit Copyright 5 09 PAGE 122 MODELS 2000XP 2100SP HYDRAULIC COMPONENTS MODEL 2000XP HYDRAULIC COMPONENTS NOTICE Parts may not be exactly as shown...

Page 129: ...7 Hydraulic Tank 11 a 900 3938 08 Hydraulic Oil Filter b 900 3900 09 Filter Head 12 900 3943 65 1 4 Ball Valve 13 900 3900 07 Suction Screen 14 a 900 3937 13 Cutter Head Lift Cylinder b 900 3944 87 Co...

Page 130: ...Bandit Copyright 5 09 PAGE 124 MODELS 2000XP 2100SP HYDRAULIC COMPONENTS MODEL 2100SP HYDRAULIC COMPONENTS NOTICE Parts may not be exactly as shown...

Page 131: ...ies Parallel Coil j 900 3944 98 Flow Control Needle Valve 5 a 900 3918 65 Double Counter Balance b 900 3929 09 Counter Balance Relief Only 6 Control Valve Bank 7 900 3937 10 Tongue Extension Cylinder...

Page 132: ...Bandit Copyright 5 09 PAGE 126 MODELS 2000XP 2100SP HYDRAULIC COMPONENTS MODEL 2100SP 4WD OPTION HYDRAULIC COMPONENTS NOTICE Parts may not be exactly as shown...

Page 133: ...allel Valve Cartridge Only i 900 3944 97 Series Parallel Coil j 900 3944 98 Flow Control Needle Valve 6 a 900 3918 65 Double Counter Balance b 900 3929 09 Counter Balance Relief Only 7 Control Valve B...

Page 134: ...actly as shown Filter Head 900 3900 09 Hydraulic Filter 900 3938 08 Suction Screen 900 3900 07 1 2 Ball Valve 900 3926 11 1 4 Ball Valve 900 3943 65 1 2 4 6 3 5 Needle Valve 900 3924 30 Model 2100SP S...

Page 135: ...riggs Stratton Engine Hydraulic Pump Current 900 3933 22 Model 2100SP With Lombardini Engine Hydraulic Pump Prior 900 3925 34 Model 2100SP With Lombardini Engine Lombardini Hydraulic Pump Coupler Supp...

Page 136: ...56 Castle Nut Only 900 3938 50 HYDRAULIC COMPONENTS NOTICE Parts may not be exactly as shown Double Counter Balance 900 3918 65 Counter Balance Relief Only 900 3929 09 Steering Motor 900 3921 57 Stee...

Page 137: ...Valve Body 900 3943 55 Brake Check Valve Cartridge 900 3943 54 1 2 4 3 5 Divider Brake Manifold Assembly 900 3940 96 Counter Balance Relief Only 900 3929 09 Divider Cartridge Only 900 3928 08 Bypass...

Page 138: ...S NOTICE Parts may not be exactly as shown Upper Frame Lift Cylinder 900 3937 13 Counter Balance Relief 900 3944 87 Swing Cylinder 900 3937 09 Steering Cylinder 900 3937 16 Steering Cylinder 900 3937...

Page 139: ...6 4 Function Control Valve Bank Model 2100SP 900 3926 07 5 Function Control Valve Bank Model 2100SP 900 3926 06 5 Station Manifold With D03 Valves Model 2100SP 900 3936 79 D03 Control Valve Assembly...

Page 140: ...Bandit Copyright 5 09 PAGE 134 MODELS 2000XP 2100SP SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT...

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Brush Bandit 2000XP, Operating & Parts Manual

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