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BRUKER

Version

Bruker Automated

Control Systems

B-ACS 60/120

Installation Manual

001

Summary of Contents for B-ACS 120

Page 1: ...BRUKER Version Bruker Automated Control Systems B ACS 60 120 Installation Manual 001...

Page 2: ...in the manual leading to coincidental damage whether during installation or operation of the instrument Un authorized reproduction of manual contents without written permission from the publishers or...

Page 3: ...y 14 4 4 Mounting the Cabinet 15 4 5 Preparing the Column for Assembly 16 4 6 Assembling the Column 17 4 7 Mounting the Column Assembly to the Magnet 18 4 8 Mounting the Pneumatic Arm Assembly 20 4 9...

Page 4: ...unication Errors 53 8 Special Tools 55 8 1 Special Tools for the Automatic Sample Changer 55 9 Operator Maintenance 57 9 1 Greasing the Horizontal Arm 57 9 2 Greasing the Vertical Cylinder 57 9 3 Arm...

Page 5: ...inter 116 Label Handling 117 12 3 Schematic Diagrams 118 13 Sample Heater Option 129 13 1 General Information 129 Prerequisites 129 Installation 131 Operating instructions 131 Extreme Temperatures 132...

Page 6: ...6 BRUKER Installation Manual Version 001 Contents Mounting the Base Plate 152 Mounting the Column Assembly 154 Final Adjustments 155 Figures 157 Tables 161 Index 163...

Page 7: ...Installation Manual Version 001 BRUKER 7 167 1 Declaration of Conformity 1...

Page 8: ...Docu Standard Manufacturer s Name Bruker Analytik Manufacturer s Address 76287 Rheinstetten Akazienweg 2 Germany Declaration approved by Dr Tonio Gianotti Head of Development Rheinstetten Signature B...

Page 9: ...software includes the comprehensive automation package re quired for the Automatic Sample Changer It features automatic instrument optimi zation phasing integration and plotting Specialized routines a...

Page 10: ...10 167 BRUKER Installation Manual Version 001 Introduction...

Page 11: ...ngs Refer to Cabinet and Magazine Belt Adjustment on page 31 for adjustment of the tension of the magazine belt Beware of the strong magnetic field while working around the magnet Keep all metal objec...

Page 12: ...ath of the pneumatic arm and magazine belt fig ure 4 7 during operation of the sample changer Extreme Temperatures 3 5 The sample warmer located on the magazine belt reaches extreme temperatures Warni...

Page 13: ...lign the legs and lifting lugs used to secure the Sample Changer The Sample Changer is held to the magnet by four adjustable arm assemblies two for magnets with active dampers or TMC legs The arm asse...

Page 14: ...or the necessary arm length new arms will be shipped as soon as possible Connecting the Light Barrier Assembly 4 3 Note Magnets with the BOSS 1 and BOSS 2 Shim Systems do not require this step they ar...

Page 15: ...surface such as a blanket or carpet This position will make it easier to slide the column through the cabinet Open the front panel of the cabinet by loosening the screws Note The top end of the round...

Page 16: ...cables and pneumatic hoses out of the inside of the top of the square column piece Insert these cables and hoses upwards through the round column piece Reach through the cabinet opening and the side o...

Page 17: ...umn pieces placing the square piece over the round piece Using the measurement obtained in section 4 4 align the distance of the bottom of the square piece to the top of the belt of the cabinet It is...

Page 18: ...4 6 from the magnet end of the ad justable arms and place them next to the magnet lifting lugs Lift the column assembly upwards so that the cabinet is on the top Secure the two top adjustable arms to...

Page 19: ...of the fastening rings around the N2 towers and rescrew the fastening rings together Do not tighten the rings until you have completed the step below Figure 4 7 Adjustable Arm Assembly for Magnets wi...

Page 20: ...tic Arm Assembly 4 8 Slide the pneumatic arm resting ring Figure 4 8 over the top of the round col umn piece and let it rest on the top of the cabinet don t tighten it The resting ring gives a vertica...

Page 21: ...should be 3 cm Adjust this distance by loosening the fixture rings and raising or lowering the pneumatic arm assembly When the correct distance is achieved tighten the fixture rings Raise the pneumat...

Page 22: ...Potentially Hazardous Areas on page 11 Before using the sample changer in automatic mode perform the fine ad justment procedure for the pincher as described in Fine Adjustment Proce dures on page 32...

Page 23: ...allation Manual Version 001 BRUKER 23 167 Figure 4 10 Rear View of the Automatic Sample Changer COLUMN ASSEMBLY 0 1 2 1 2 3 4 5 6 2 1 1 2 3 4 5 PNEUMATIC HOSE CONNECTOR ASSMBLY NUMBER CODED HOSES AND...

Page 24: ...e lift valve and the BSMS as shown in Figure 4 12 Assemble the pneumatic piping on and around the sample changer as shown in Figure 4 13 Open the compressed air supply Using the regulator at the rear...

Page 25: ...ower cable from an electrical outlet to the Cable and Pneumatic Connection Panel figure 4 11 Connect the Connection Panel to Cab REMOTE CONTROL LISH 5 SAMPLE LIFT AIR INLET FUSE 2x0 4AT MAGNET BSMS Bu...

Page 26: ...nected directly to the BSMS SLCB board Sample Control connector Connect the RS232 connector and cable from the computer to the Remote Con trol 9 pin female connection on the Cable and Pneumatic Hose C...

Page 27: ...be made only after the sample changer has been mounted in accordance with the instructions in chapter 4 Mechanical Settings 5 2 Before making the following adjustments make sure that the light barrier...

Page 28: ...sembly Figure 5 1 Figure 5 2 Security Switch 1 VERTICAL SENSORS 2 HORIZONTAL SENSORS 3 HORIZONTAL POSITION 4 MAGAZINE POSITION 5 LIGHT BARRIER at the SHIM SYSTEM 6 LIGHT BARRIER at the MAGAZINE CONNEC...

Page 29: ...e any normal 5 mm sample Caution Make sure the arm is in the up position before moving inwards towards the magazine or outwards towards the magnet Figure 5 3 Sample in Pincher on Top of Shim System Pe...

Page 30: ...5 4 Figure 5 4 Sample in Pincher on Tip of Magazine Belt Now move the sample to just over the light barrier cylinder Arm outwards ARSH Arm down slowly ARV The sample should be just over the light barr...

Page 31: ...justment 5 2 2 Following the pneumatic arm setting procedure keep the sample in the pincher in the same position it was grasped after the sample lift Perform the following steps to check the position...

Page 32: ...or guide play press the top and bottom brackets together when tightening the mounting screws Figure 5 5 Mounting the Vertical Cylinder Fine Adjustment Procedures 5 3 The following procedures are used...

Page 33: ...e shim system 5 Obtain a dummy sample with a spinner 6 Open the Pincher ZAUF 7 Place the sample in the pincher and release the ZAUF switch allowing the pincher to close 8 Lower the arm down ARU to ove...

Page 34: ...e sample spinner and the sample holder on the magazine belt The concentricity can be adjusted by turning rotating the cab inet assembly around the column slightly The sample spinner should not rest on...

Page 35: ...he cylinder supply connections A small needle valve is fit ted on the exhaust outlet of each of the magnetic valves 1 2 4 and 5 Figure 5 7 The needle valves can be manually set to change the linear sp...

Page 36: ...ed security switch Figure 5 2 Push all boards in firmly Check the following connections 9 lead flat cable to the RS232 16 lead flat cable to the Interface Board 9 lead flat cable from the Front Panel...

Page 37: ...nger is linked to the host computer via a RS232 cable Front Panel Controls 6 1 1 The following controls are located on the front panel figure 6 1 1 LCD DISPLAY Used for the current status and for erro...

Page 38: ...error mes sage No 10 During the initialization the following message will be shown on the LCD display SAMPLE CHANGER INITIALIZATION After the initialization and during the READY loop the following mes...

Page 39: ...dis played POSITION No XX or XX XXX Manual Motion Control of the Magazine Belt 6 5 Manual control of the movement of the magazine belt is accomplished by pushing the two buttons located on the side p...

Page 40: ...40 167 BRUKER Installation Manual Version 001 Operating Instructions...

Page 41: ...ll is only CR LF The sample changer software commands have been divided into three modes 1 Operation Mode This is the actual sample changer operating mode in which complete sam ple exchange sequences...

Page 42: ...to its HOME position over the magazine If a sample is in the pincher it is placed in the magazine when the given position is free Reply CR LF _________________________________________________________...

Page 43: ...CR Description Report sample status of magazine position XXX The mes sage S1 means sample found S0 means no sample found Reply S0 CR LF or S1 CR LF ____________________________________________________...

Page 44: ...BD 12 CR LF ______________________________________________________________ Instruction CL CLear Format CL XXX CR Description Clear label entry for position XXX Reply CR LF ____________________________...

Page 45: ...le is present S0 CR LF No sample found at position XXX ______________________________________________________________ Instruction SO SOlvent Format SO XXX CR LF Description Report solvent for sample i...

Page 46: ...the pincher it is placed in the magazine when the given position is free Reply CR LF Table 7 4 Diagnostic Mode Commands Instruction AD Arm Down Format AD CR Description Vertical cylinder down Reply EX...

Page 47: ...T Barcode Test Format BT CR Description Barcode reader test Start the bar code reader test the mes sage TEST CHANNEL A shows up Use the front panel keys and to switch from channel A to channel B and b...

Page 48: ...__________________________________________________________ Instruction LD Lift Down Format LD CR Description Lift down Reply EXECUTED CR LF ____________________________________________________________...

Page 49: ...g the CONT button stops the test The message given on the dis play during the optic test is REFLECTION OK 1 or NO REFLECTION 0 Reply EXECUTED CR LF ____________________________________________________...

Page 50: ...t Format PT CR Description Pressure test This command starts a loop program which checks continuously the condition of the pressure switch and indicates it on the LC display If the air pressure exceed...

Page 51: ...ges 7 2 2 In principle an error message consists of two parts a two digit error code and an explicit error message ______________________________________________________________ Instruction VL Vertica...

Page 52: ...tion within 10 seconds 3 Upward Motion Failed The pincher did not reach its upper vertical position within 10 seconds 4 Outward Motion Failed The pincher did not reach its outer position at the magnet...

Page 53: ...nism of the bar code reader is no in its required idle position 26 Arm Positioning Failed The exact outer magazine position 61 to 120 could not be reached If one of the above mentioned failures is obs...

Page 54: ...ught this is not installed 51 Invalid Command The received command was invalid 52 Invalid Parameter The command contained an invalid or incorrect parameter 53 Timeout RS232 ASPECT 3000 A time out erro...

Page 55: ...utomatic Sample Changer Part Number Part Name 14667 Open End Wrench 13 17 14478 Allen Key Wrench 1 5 mm CU BE 10500 Allen Key Wrench Set with 1 5 2 2 5 3 4 5 6 8 and 10 mm wrenches 17744 Allen Key Wre...

Page 56: ...56 167 BRUKER Installation Manual Version 001 Special Tools...

Page 57: ...ustments Cabinet Adjustment 9 4 The cabinet will need adjusting if the sample when approaching the magazine belt is not centered perfectly in the sample holder of the magazine belt If the in ward posi...

Page 58: ...of the Vertical Cylinder 9 8 When an Upward Motion Failed or Downward Motion Failed error message oc curs it may be necessary to clean the inside of the Vertical Cylinder This is ac complished by tur...

Page 59: ...Changer SAG H5895 B ACS 60 700 Sample Changer SAG H51080 B ACS 120 Sample Changer H800 B ACS 120 500 Sample Changer Magnex H3800 B ACS 120 500 Sample Changer SAG H6800 B ACS 120 600 Sample Changer H1...

Page 60: ...60 167 BRUKER Installation Manual Version 001 Technical Data...

Page 61: ...H10022 EPROM RAM Circuit Diagram Interface Board Diagram Interface Board General Circuit Diagram Interface Board Circuit Diagram Display Board Diagram Display Board Circuit Diagram Opto Emitter and O...

Page 62: ...rd Connections for Operation of the RS232C B ACS Bus Terminator Board B ACS Terminator Circuit Diagram Valves and Motor Control Board H480 Valves and Motor Control Circuit Diagram Power Supply Box Wir...

Page 63: ...A To ASPECT 3000 RS232 ASSEMBLY OMS OMS BARCODE READER ASSEMBLY Optional Display Connector Code Wheel Connector ACTIVE BUS TERMINATOR BOARD BUS Sensor C Sensor D 1 2 3 4 5 6 SENSOR CONNECTOR BOARD B A...

Page 64: ...6 B ACS 120 ONLY 3 4 5 1 Vertical Pneumatic Cylinder Horizontal Pneumatic Cylinder Valve SI 131 A BACS12 0 ONLY Sensor Connector Assembly INTERFACE Magazine Motion Assembly CDW DSP Display and Control...

Page 65: ...stallation Manual Version 001 BRUKER 65 167 Circuit Boards 11 2 Figure 11 3 Motherboard Design 1 1 1 1 1 1 32 32 32 32 32 32 32 1 1 26 25 2 CONTR ABC ABC ABC ABC ABC ABC P S MOTHERBOARD B ACS PGND 5V...

Page 66: ...VEL2 FORW 5 SIGMA A12 6 RESET AS3000 A0 7 SIGSH A13 8 MEMR UARSH A1 9 RESIN UARMA A14 10 MEMW UARO A2 11 UARU A15 12 RDYIN UZAUF A3 13 SID SOD 14 DB0 UPRES A4 15 Z1 COUT1 16 DB1 DRUM A5 17 TREN COUT2...

Page 67: ...gure 11 5 B ACS Power Supply 5V Switching Regulator Circuit Diagram Male Connector 32 W PRT DIN416 D 2200 F 40V V0 V1 GND POWER SUPPLY 5V SWITCHING REGULATOR H3P0363C 1 2 10n63V SWITCHING REGULATOR PS...

Page 68: ...it Diagrams Connector Type Siemens C42334 A192 A204 Name PS Table 11 2 Pin Assignment Power Supply 5V 3A Pin Number Row A Function Row C Function 2 4 6 8 10 12 14 16 18 20 DGND 5V 22 DGND 5V 24 DGND 5...

Page 69: ...U3 U6 1 2 3 SW1 TL7705 100n 100n 100n 100n U12 C22 100n U8 C11 100n U7 C10 100n U5 C7 100n U2 C3 SN74ALS541N SN74ALS541N SN74ALS541N SN74ALS573CN 10 25VSAL 10 25VSAL 10 25VSAL 10 25VSAL C20 C19 C18 C1...

Page 70: ...36 X1 1 X2 2 SID 5 TRAP 6 RST 5 5 9 RST 6 5 8 RST 7 5 7 INTR 10 INTA 11 S0 29 S1 33 HOLD 39 READY 35 AD0 12 AD1 13 AD2 14 AD3 15 AD4 16 AD5 17 AD6 18 AD7 19 A8 21 A9 22 A10 23 A11 24 A12 25 A13 26 A1...

Page 71: ...oard Part No H25 BRUKER ELEKTRONIK GmbH VCC VCC C6 100n C8 100n C11 100n C19 100n C7 100n C15 100n C3 100n C1 100n C21 100n TP1 TP3 GB1 TP2 C13 10u C14 10u C20 10u C12 10u C22 100n C2 33u C9 10u C4 10...

Page 72: ...are Version U1 U6 1 2 3 SW1 TL7705 100n 100 100n U12 C22 100n U8 C11 100n U7 C10 100n U5 C7 100n U2 C3 SN74ALS541N SN74ALS541N SN74ALS541N SN74ALS573CN 10 25VSAL 10 25VSAL 10 25VSAL 10 25VS C20 C19 C1...

Page 73: ...VCC CSEPR2 1 11 2 3 4 5 6 7 8 9 19 18 17 16 15 14 13 12 U2 74ALS573 1 2 3 J4 RESIN 36 X1 1 X2 2 SID 5 TRAP 6 RST 5 5 9 RST 6 5 8 RST 7 5 7 INTR 10 INTA 11 S0 29 S1 33 HOLD 39 READY 35 AD0 12 AD1 13 AD...

Page 74: ...No H3957 Board Part No H10022 BRUKER ELEKTRONIK GmbH VCC VCC C6 100n C8 100n C11 100n C19 100n C7 100n C15 100n C3 100n C1 100n C21 100n TP1 TP3 GB1 TP2 C13 10u C14 10u C20 10u C12 10u C22 100n C2 33u...

Page 75: ...1 100n DGND 3x10n 4x10n 1 2 3 4 5 6 7 8 9 10 11 12 CBA CDW CD4010CN CD4010CN CD4010CN CD4010CN 3 6 5 4 7 10 12 8 9 DS8833N CD4009C MM74C74N SN74LS138N SN74LS00N D8255AC 2 D8255AC 2 1 2 1 2 26 3K3 3K3...

Page 76: ...76 167 BRUKER Installation Manual Version 001 Circuit Diagrams Figure 11 13 Interface Board Circuit Diagram...

Page 77: ...167 LC Display Board 11 3 1 Figure 11 14 Display Board Diagram Red Green 16pol Array 3 3K 20K 2X Shadow Switch 2X Shadow Switch SAMPLE CHANGER DISPLAY BOARD H3P0293E BSP 1 14 3K3 3K3 3K3 180 180 BC 23...

Page 78: ...78 167 BRUKER Installation Manual Version 001 Circuit Diagrams Figure 11 15 Display Board Circuit Diagram...

Page 79: ...R 79 167 Connector Type AMP 1 826 634 3 Name DSP Table 11 3 Pin Assignment Display Board Connector Pin Number Function 1 DB0 2 CSW 3 DB1 4 RSW 5 DB2 6 7 DB3 8 9 DB4 10 11 DB5 12 13 DB6 14 15 DB7 16 FO...

Page 80: ...or Type CAB P 316 BOZ Table 11 4 Pin Assignment Code Wheel Connector at Interface and Detector Board Pin Number Function 1 2 3 4 5 6 7 8 DGND 9 LED ON 10 11 12 13 14 15 16 5V 47K MP 180 180 180 180 18...

Page 81: ...B ACS Interface Board Diagram Installation Manual Version 001 BRUKER 81 167 Figure 11 17 B ACS Opto Emitter Board...

Page 82: ...82 167 BRUKER Installation Manual Version 001 Circuit Diagrams Figure 11 18 B ACS Opto Receiver Board...

Page 83: ...net onto the top of the Magazine Cabinet Assembly as shown in figure 11 16 Figure 11 19 Mounting the Light Barrier Cabinet on the Cabinet Assembly Place the position switch cables through the opening...

Page 84: ...ottom plug connector at the back of the light barrier case Three optic sensors within the optics indicate whether the inside M60 or outside M120 position of the magazine belt is occupied figure 11 18...

Page 85: ...e through a distance adjustment screw on the side of the sensor optic figure 11 17 The range of the optics view should be be tween the middle and the outside of the magazine belt position You must ens...

Page 86: ...tside magazine position 2 A negative detection of a sample in the inside magazine position that is the optic must not read the inside position on the magazine only the outside With the adjustment of t...

Page 87: ...ntil the maga zine belt is detected then turned back gradually until the belt can no longer be detected You must ensure that the M120 optic detects a sample only in the outside magazine belt position...

Page 88: ...r REV A H4S0099 A Title B ACS120 LIGHTBARRIER MAGAZINE Print No H7P0733 Part No H1288 BRUKER ELEKTRONIK GmbH 5V GND MP4 MP3 5V 5V CS1 33uF 10V C1 100nF 1 24 11 14 10 15 12 13 U1 DC DC V5R15 15V CS2 10...

Page 89: ...H580 Board Part No H579 BRUKER ELEKTRONIK GmbH TP4 VCC R14 470R R13 10k C3 22n 63V 2 1 3 T1 2N3905 R3 47k R6 12k R11 470R 1 3 2 P2 5k R5 22k R1 C1 6 LPC 2 V 4 INP 3 OUT 8 R1 5 GND 7 OFC 1 U2 NE567 R12...

Page 90: ...Manual Version 001 Circuit Diagrams Connector Type Soldering Lug Name Horizontal Light Barrier Table 11 5 Pin Assignment Horizontal Light Barrier Pin Number Function Color 1 5V White 2 SIGH01 Green 3...

Page 91: ...ate Generator IC8 SIO IC2 4 Bit Comparator IC16 Decoder IC15 0 2 1 3 4 5 67 8 9 A B C D E F Address DIL Switch S1 CS Baud Rate Port CS SIO CS Timer CS Latch IC 4 5 6 IC 12 13 14 OPTO Coupler OPTO Coup...

Page 92: ...25VSAL DC1 4CCN0512D 1 26 2 25 D8253C 2 SN74LS85N SN74LS00N 100nF SN74LS74N SN74LS04N 100nF SN74LS20N SN74LS138N 100nF SN74LS390N 100nF 100nF SN74LS245N SN74LS244N SN74LS243N 100nF SN74LS05N 3xHP 6N1...

Page 93: ...23 TXC 9 RXC 25 RXRDY 14 DTR 24 CTS 17 TXD 19 RXD 3 SY BR 16 U2 8251 CS TIMER 13 12 U21F 74LS04 3 4 U3B 74LS05 1 2 J8 RST7 5 J8 populated J9 not populated 9 8 U21D 74LS04 LATCH 12 13 11 U20D 74LS00 1...

Page 94: ...6N139 9 8 U3D 74LS05 12V R8 3k3 R11 3k3 DTR 12 13 11 U11D DS1488 D6 ZPD 4V7 VCC 2 3 8 6 5 7 U14 6N139 R25 5k6 R14 3k3 CTS R17 3k3 D3 1N914 RTS DTR CTS DSR VCC VCC 12V 12V R6 3k3 VCC R20 390R 13 12 U3...

Page 95: ...e following system parameters have to be adjusted or taken in consideration 1 Check the DIL switch setting on the BMP SIOA board Switch S1 serves for setting the I O address of the SIO board It should...

Page 96: ...SAL 4x10 25VSAL DC1 4CCN0512D 1 26 2 25 D8253C 2 SN74LS85N SN74LS00N 100nF SN74LS74N SN74LS04N 100nF SN74LS20N SN74LS138N 100nF SN74LS390N 100nF 100nF SN74LS245N SN74LS244N SN74LS243N 100nF SN74LS05N...

Page 97: ...umatic Cylinder Valve SI 131 A BACS12 0 ONLY Sensor Connector Assembly 4 Light Barrier at the Magazine Active Terminator SIOA Board POWER ON REMOTE CONTROL LISH 5 SAMPLE LIFT AIR INLET FUSE 2x0 4AS 8...

Page 98: ...ACS command list B ACS Bus Terminator 11 6 Figure 11 32 B ACS Bus Terminator Board 1 26 25 2 BUS TERMINATOR H3P0413B BASEITE TP1 TP2 TP3 R1 10K 1N4448 1N4448 BC 239 R1 10K T2 T3 BD242C T4 BD241C 2x SK...

Page 99: ...4448 C11 330p DB3 DB4 DB5 DB6 INTA 2 3 4 5 6 7 8 9 1 AR6 8x270R DB5 DB4 DB3 DB2 DB1 DB0 INTA VCC DB7 DB6 IOW DB7 A12 A0 IOW R2 10k 2 1 3 T1 BC177 A1 A2 A3 A4 A5 A6 A7 2 3 4 5 6 7 8 9 1 AR4 8x3k3 UARMA...

Page 100: ...ction 1 DGND UARSH 2 UARSH 3 DGND UARMA 4 UARMA Connector Type Binder Ser 711 309 0081 00 04 Name Vertical Sensors Pin Number Function 1 UZAUF 2 UARU 3 UARO 4 DGND Connector Type Binder Ser 711 309 00...

Page 101: ...or Type Binder Ser 711 309 0081 00 03 Name Light Barrier Shim System Pin Number Function 1 5V 2 SIGSH 3 DGND Connector Type Binder Ser 711 309 0081 00 04 Name Light Barrier Magazine Pin Number Functio...

Page 102: ...N4007 1N4007 1N4007 1N4007 1N4007 D4 D5 D6 D7 D8 D3 1N4007 D2 DGND TP4 TP5 TP3 TP20 UPRE TP21 2 3 1 T4 ST2 ST1 B ACS VALVES MOTOR CONTROL BOARD H3P0383G PGND TP1 24V TP2 1 2 3 TA8 LIVE TA6 DRUM TA7 MA...

Page 103: ...6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 ST2 PS MOTOR CONTROL TP2 TP17 BLIVE TP16 D9 1 3 2 TA8 LIVE 24V R7 15k R6 10k TP3 2 1 3 T4 BD679 CONTROL ARO ARU ARSH ARMA MAMA LIVE 2 3 4 5...

Page 104: ...agram 230VAC L2 B ACS RELAY RECTIFIER BOARD H5P2393 230 115V Brown Brown Black1 Black Chassis GND Gre White Blue BOTTOM PANEL Filter Fuse SB 230V 0 4A Yellow Right Left Motor Connector Front View Brow...

Page 105: ...anual Version 001 BRUKER 105 167 B ACS Rectifier Board Figure 11 37 Rectifier Board H457 24VB 24VA 20VA 10VA 0VB 24V Drum Mama B ACS RECTIFIER BOARD H4P0233B PS MO CONTR 1 1000 40V 1000 40V 1000 40V V...

Page 106: ...11 38 Rectifier Board Circuit Diagram 1000 F 40V VIN 23 24 25 26 DGND 17 18 19 20 1000 F 1000 F RECT 20VA 10VA VB 24V 1 2 3 4 PGND 7 8 9 10 1000 F 40V 1000 F 40V 20VA 24V 24VB VH 148 G1 MAMA 11 DRUM 1...

Page 107: ...107 167 B ACS Relay Board Figure 11 39 Relay Board B ACS RELAY BOARD H4P024 S1 S1 S2 S2 24DrumMama 47 1N4007 1N4007 R1 Drum R2 Mama 47 47 47 1 2x MKDS 3 3 V23047 B006 A101 V23047 B006 A101 3x 6800pF M...

Page 108: ...To Transformer To Transformer From mains supply From mains supply DRUM MAMA R1 RES 100R C2 CAP CER RM6 6n8 3 4 5 1 2 RL2 V23057 B6 A101 D2 1N4007 35V D1 1N4007 3 4 5 1 2 RL1 V23057 B6 A101 230VAC L1...

Page 109: ...with the installation and operation of the Bar Code Reader op tion for the B ACS 60 or 120 Required parts refer to figure 12 1 Bar Code Detection Board Bar Code Detection Cable Bar Code Reader Unit B...

Page 110: ...1 Preparing the Sample Changer and Bar Code Reader Unit Remove the outer cover of the Bar Code Reader Unit loosen the black thumb screws on top of the cover refer to figure 12 1 Remove the Rear Panel...

Page 111: ...the reader unit for later adjustment Adjust the reader unit to ensure a uniform contact of the wheels on the bar code sleeve see figure 12 3 The sample position between the guide wheels must be checke...

Page 112: ...2 and 12 4 Se cure the unit with the hexagon nut Place the pneumatic hose connector with hose onto the end of the bottom of the pressure reducer and screw it on tightly Connect the pneumatic hose 0 f...

Page 113: ...bar code reader run the following tests Move a sample tube with a bar code to the read position on the bar code reader by rotating the belt with the appropriate keyboard command Type the following sam...

Page 114: ...BT commands as mentioned above Loosen the screw on top of Scanner Optic Unit if you have a B ACS 120 the unit closest to the sample changer column and adjust the optics by moving the unit forwards or...

Page 115: ...ver and the back panel of the cabinet This completes the installation of the Bar Code Reader Test points on the Adapter Boards 12 1 3 M120 TP1 LIGHT BARRIER SIGNAL M60 TP2 5V LIGHT BARRIER SUPPLY LB M...

Page 116: ...Open S1 8 Depends on the computer used Switch S2 Baud Rate 9600 bauds S2 7 Switch S3 Automatic Form Feed until TOF print speed and with out XON XOFF protocol S3 1 Closed S3 2 Open S3 3 Open S3 4 Clos...

Page 117: ...the sample make sure the label is fastened correctly The label should be fixed parallel on the collar with no over hang and no fold over To remove the label from the collar lay the collar for a short...

Page 118: ...MOTOR CONTROL BOARD BARCODE VALVE 0 PNEUMATIC ASSEMBLY BARCODE SCANNER OPTIC 60 SPINNER DETECTION REFLECTOR 60 MOTOR ASSEMBLY READER POSITION DETECTION SWITCH Switch 2 B ACS 120 MOTOR ASSEMBLY READER...

Page 119: ...Data Address Control Multiplexer ValvesAndMotor Control Board Barcode Valve 0 Pneumatic Assembly Barcode Scanner Reflective Sensor M120 Barcode Scanner M120 4mm 0 Tubing Barcode Pressure Reducer DC M...

Page 120: ...120 167 BRUKER Installation Manual Version 001 Barcode Reader Option Figure 12 9 Barcode Detection Board Circuit Diagram Root...

Page 121: ...Schematic Diagrams Installation Manual Version 001 BRUKER 121 167 Figure 12 10 Barcode Detection Board Circuit Diagram Connectors...

Page 122: ...122 167 BRUKER Installation Manual Version 001 Barcode Reader Option Figure 12 11 Barcode Detection Board Circuit Diagram Analog...

Page 123: ...Schematic Diagrams Installation Manual Version 001 BRUKER 123 167 Figure 12 12 BarCode Detection Board Digital 1 HEX 8 4 2 1 C C...

Page 124: ...124 167 BRUKER Installation Manual Version 001 Barcode Reader Option Figure 12 13 Barcode Detection Board Digital 2...

Page 125: ...V 100n 50V 220n 50V MKS02 0 22m 63V 4 7K 18K 47 470K 470 15K 10K 2N3 905 POT 25T Mo LBM60 1 T2 4m25VSA LED1 LED2 1 5W PRT MODU2 1 R 3W PRT MODU2 1 R 1 LB M60 BARCODE 5W PRT MODU2 1 R 3W PRT MODU2 1 R...

Page 126: ...4 7u 18k R7 D1 1 2 C4 100n U1 6 2 4 3 8 5 7 1 RED D2 2 1 X5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 H1 H2 H3 H4 H5 X3 PHOENIX_SMKD_3P 3 2 1 X4 PHOENIX_SMKD_3P 1 2 3 24V 2...

Page 127: ...Schematic Diagrams Installation Manual Version 001 BRUKER 127 167 Figure 12 17 Barcode Adapter Board B ACS 120...

Page 128: ...Figure 12 18 Barcode Reflex Board TP1 1 TP2 1 TP3 1 H2 H1 U1 1 2 3 4 Print Part No of Sheet Date EC Level Proj No Proj Name Print No D A B C D C B A 1 2 3 4 5 6 7 8 7 6 5 4 3 2 1 8 Filename Board Part...

Page 129: ...he following points must be observed The B ACS LIGHT BARRIER MAGAZINE The new Sample Changer must have a new version of the Light Barrier Magazine If this is not the case it must be exchanged for our...

Page 130: ...H1385 figure 13 2 Table 13 1 B ACS Heater Supply Kit Part Number Description H1455 B ACS HEATER POWER SUPPLY figure 13 4 or fig ure 13 5 H5806 B ACS HEATER SUPPLY 2 figure 13 2 H5886 B ACS ROTATING C...

Page 131: ...Supply 2 Part No H5806 should be positioned in the middle leaving 15 samples on each side of the supply chain Connect the Power Supply Part No H1455 to the sliding ring Part No H5886 under the cabinet...

Page 132: ...ation Manual Version 001 Sample Heater Option Figure 13 2 B ACS HEATER Extreme Temperatures 13 1 4 The sample heater located on the magazine belt reaches extremely high temper atures 110 120 C 100 110...

Page 133: ...fter switching on the power supply the green LED in front of the Sample Heater should be on The adjustment of nominal temperature is accomplished using the middle knob on the lower position of the hea...

Page 134: ...No H1385 The Unit up to series No 34 contains two PK100 Part No 14514 modules from VERO each 22 26V 5A so the Power Supply will run at a maximum of 10A fig ure 13 4 The Unit at series No 35 contains o...

Page 135: ...ion in the units Connect the Sense Pin G to the UA Pin A and the Sense Pin E to the UA Pin C on the Burndy Connector located on the rear panel power supply Adjust the output voltage using the external...

Page 136: ...anel of the Power Supply named OVPadj Here the OVP 30V ADJUSTMENT OF THE OUTPUT VOLTAGE Vout Connect the Sense Pin G to the UA Pin A and the Sense Pin E to the UA Pin C on the Burndy Connector located...

Page 137: ...R SUPPLY at Ser No 35 Connector on PK240 Supply Module 13 2 4 Table 13 4 H15 2HA connector PIN FUNCTION I UA II UA 14 Sensor 16 Sensor 22 Ext ON OFF 24 Power fail signal Q 28 230VAC 30 230VAC Phase 32...

Page 138: ...HEATER POWER SUPPLY Electrical characteristics 13 2 6 Input Voltage 230V 50 60Hz Fuses in main filter 2x1 6A 250V time lag Output Voltage 22 26V 10A Schematic Diagrams 13 3 Table 13 5 Burndy connector...

Page 139: ...Schematic Diagrams Installation Manual Version 001 BRUKER 139 167 B ACS Temperature Regulator Board 13 3 1 Figure 13 7 B ACS Temperature Regulator Board CA3140E R6 C E B R2 GND VCC R3 R4 R5 0 1...

Page 140: ...CER RM5 100n Heating Element 5V R2 1k5 5V R1 1k5 R3 30R R8 6R8 br gn or TP3 TP09 TP4 TP09 1 3 2 P1 10k ws rt TP5 TP09 TP6 TP05 R6 121k 5V R4 4R7 R5 110R 3 2 6 5 1 8 7 4 U2 CA3140 R7 10k 2 1 3 T1 MPSA1...

Page 141: ...Schematic Diagrams Installation Manual Version 001 BRUKER 141 167 Figure 13 9 B ACS PWR 24 Board Implantation Diagram ST 1 ST 2 ST STIFT 2W PRT MODU 1 ST STIFT 2W PRT MODU 1 R1 10 R2 3K3 D1 D2...

Page 142: ...MODU1 2P MALE H 26V GND 1 2 X2 MODU1 2P MALE H SCREWCON D2 LED 3MM RED Heater On R1 10R VCC VHeater GND TP20 TP20 R2 3k3 D1 LED 3MM GREEN DC Supply Title Board Part No H1441 Print Part No H1442 Filen...

Page 143: ...onnector Pk100 DC Connector on Rear Panel B ACS Heater Power Supply H1455 up to Ser No 34 1a 2a 2 1 bl brn 230V AC N 230V AC L 0 75 qmm 0 75 qmm Line Filter Switch 24 26 1 2 bl brn 230V AC N 230V AC L...

Page 144: ...ctor on Rear Panel B ACS Heater Power Supply H1455 from Ser No 35 1a 2a 2 1 bl brn 230V AC N 230V AC L 0 75 qmm 0 75 qmm Line Filter Switch 28 30 1 2 bl brn 230V AC N 230V AC L 0 75 qmm 0 75 qmm Switc...

Page 145: ...net and column assembly as described in the chapter 2 of the BRUKER Automatic Control Systems installation manual Mounting the Base Plate A 2 2 Connect the adjustable arm assemblies to the round colum...

Page 146: ...column piece is perpendicular to the center of the magnet see figure A 1 Place the magnet end of the adjustable arm assemblies over the N2 towers as shown in figures A 3 and A 4 Align the arms so they...

Page 147: ...T MAGAZINE BELT TOP FASTENING RING BASE PLATE BASE PLATE SUPPORT HEX NUT M8 WASHER PLANE M8 BASE PLANE COLUMN COLUMN LEGS SCREW M6X30 ADJUSTMENT ADJUSTMENT SCREW MAGNET MAGNET TOP FASTENING RING ADJUS...

Page 148: ...of the Sample Changer on a Magnex Magnet CABINET MAGNET MAGAZINE BELT PINCHER VERTICAL CYLINDER PISTON FIXTURE RINGS PNEUMATIC ARM RESTING RING TOP FASTENING RING PNEUMATIC ARM BASE PLATE COLUMN LEGS...

Page 149: ...figure A 1 Recheck the horizontal and vertical level using a water level Adjust the adjustable arm assemblies and or the adjustment screws on the base plate figure A 1 and A 4 until the column is hori...

Page 150: ...150 167 BRUKER Installation Manual Version 001...

Page 151: ...B 1 500 MHz Magnet Mounting Instructions B 2 Preparation B 2 1 Prepare the light barrier assembly cabinet and column assembly as described in chapter 4 of this installation manual Ensure that you hav...

Page 152: ...se plate as shown in figure B 4 Secure it using the two 4 3 cm machine screws Tighten these two screws and the screw holding the base plate securely Mount the column support bracket with the bottom si...

Page 153: ...Installation Manual Version 001 BRUKER 153 167 Figure B 3 Holding Screw on the Magnet Figure B 4 Mounting the Base Plate and Supports BRUKER SPECTROSPIN 500 MAGNET Top Side Bottom Side...

Page 154: ...net see figure B 5 Figure B 5 Top View of the 500 MHz Magnet with Sample Changer Place the magnet end the smaller ring of the adjustable arm assemblies over the N2 towers as shown in figures B 5 B 6 a...

Page 155: ...tally and vertically level by intermittently turning the adjustable arm assembly rods and the column support bracket forwards or backwards figure B 8 Tighten the adjustable arm assembly both ends and...

Page 156: ...peat until the column is horizontally and vertically level Check once again that all of the screws and the adjustable arm assemblies are tight Figure B 8 Overview of the Sample Changer on a SAG Magnet...

Page 157: ...the Column 21 Figure 4 10 Rear View of the Automatic Sample Changer 23 Figure 4 11 Partial Front View of Column and Cabinet 24 Figure 4 12 Pneumatic Connections to Magnet and Console 25 Figure 4 13 C...

Page 158: ...ure 11 20 Rear Side of the Light Barrier Cabinet 84 Figure 11 21 Location of the Position Switch on the Light Barrier Cabinet 85 Figure 11 22 Light Barrier Magazine Optic 86 Figure 11 23 Light Barrier...

Page 159: ...T MEASURE 134 Figure 13 4 HEATER SUPPLY until Ser No 34 135 Figure 13 5 HEATER SUPPLY at Ser No 35 137 Figure 13 6 Burndy connector B ACS HEATER POWER SUPPLY 138 Figure 13 7 B ACS Temperature Regulato...

Page 160: ...160 167 BRUKER Installation Manual Version 001 Figures...

Page 161: ...Changer 55 9 Operator Maintenance 57 10 Technical Data 59 11 Circuit Diagrams 61 Table 11 1 Pin Assignment System Bus 85 66 Table 11 2 Pin Assignment Power Supply 5V 3A 68 Table 11 3 Pin Assignment Di...

Page 162: ...Heater Option 129 Table 13 1 B ACS Heater Supply Kit 130 Table 13 2 Test measure 133 Table 13 3 H15 connector 136 Table 13 4 H15 2HA connector 137 Table 13 5 Burndy connector B ACS HEATER POWER SUPPLY...

Page 163: ...r code length 114 Bar Code Pressure Reducer with Manometer 109 Bar Code Pressure Reducer Mounting of 112 Bar Code Reader Mounting Instructions 110 Bar Code Reader Mounting the Reader Unit on the Cabin...

Page 164: ...inal Setup 36 Fine Adjustment Procedures 32 Fitting Samples into the sample magazine 38 fixture rings 21 front panel 37 Front Panel Controls 37 H Heater Power Supply Kpl 130 HEATER SUPPLY 137 Heater S...

Page 165: ...Arm Adjustment 29 pneumatic arm assembly 20 pneumatic arm resting ring 20 21 pneumatic connections 24 pneumatic connector plate 22 pneumatic hose connector 112 pneumatic hoses 22 Position Switch 84 P...

Page 166: ...Position 116 Settings at the Magazine 34 Settings at the Magnet 33 Shim System 26 shim system 21 Shim Systems 14 SLCB board 26 sliding ring P N H5886 131 speed of both the vertical and horizontal cyli...

Page 167: ...Installation Manual Version 001 BRUKER 167 167 Lastpage...

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