BRP E 250 L HO AG B, Service Manual

Page: 140 / 460

Electrical and Ignition
Connector Servicing
140
Release terminal latch and gently pull on wire.
Terminal Installation
Push terminal through seal until it locks into place.
Fill the lock-wedge cavity to the end of the plug
(approximately 1/32 inch {0.8 mm}), with
Dielectric
Grease, P/N 503243.
Push the lock-wedge in until latched. The wedge
in 2-pin receptacle is not symmetrical; position
latch shoulders next to terminals.
Crimping Terminals
Strip insulation back 3/16 in. (5 mm). Place termi-
nal in 18-gauge notch of Crimping Pliers,
P/N 322696. Position end of wire strands in termi-
nal past wire crimp area, and position end of insu-
lation past insulation crimp area. Capture all wire
strands in crimp; leave no loose strands. Crimp
wire securely. Do not solder. Crimp insulation in
14/16-gauge notch of crimping pliers.
AMP Connectors
IMPORTANT:
Always use the appropriate meter
test probes and adapters when testing compo-
nents fitted with these terminals. Dielectric Grease
is NOT used on
AMP connectors.
S
UPERSEAL
1.5
Disconnect
Lift latch. Pull connectors apart.
Connect
Confirm the seal is in place. Push connectors
together until latched.
Terminal Removal
Use Secondary Lock Tool, P/N 777078, to release
the locking device of the connector housing. Next,
1. Terminal latch (receptacle)
2. Terminal latch (plug)
423293
1. Lock-wedge cavity
2. End of plug
42330
1
2
2
1
1
2
1. End of wire strands
2. Insulation crimp area
3. End of insulation
4. Wire crimp area
DRC6205
1. Latch
2. Seal
002448
1
2
3
4
1
2