
Operating Instructions 125 MAX DD2
Seite/page 67/100
Ausgabe/edition 01/2006
14. Installation of the Bowden cable for carburetor control
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Carefully remove carburetor cover with rubber ring (7, 8)
Attention:
Reset spring (6) of carb piston presses against carburetor cover and might eject
carburetor cover at removal.
¨
Remove nipple screw (5) with A/F
10 wrench from carburetor piston
(2).
¨
Engage nipple of Bowden wire (9)
in nipple screw (5).
¨
Fit nipple screw in carburetor
piston and hand tighten with A/F
10 wrench.
¨
Insert carburetor piston (2) into
carb body with cut-away of piston
towards intake silencer.
¨
Pass Bowden wire through
compression spring (6) and
through cover with rubber ring (7,
8) of carburetor.
¨
Fit carb cover (7) on carburetor.
¨
Pass Bowden wire through
Bowden conduit and through
adjustment screw on chassis.
¨
Connect Bowden cable on throttle pedal.
Fig. 11
¡
Note:
Shorten Bowden cable as required.
¨
Route carburetor Bowden cable on top side of chassis tubes and attach with cable
ties supplied. Make sure that the Bowden cable won’t touch any moving parts or the
track.
S
Warning: The carburetor bowden cable must not be kinked or restricted as the
carburetor piston might stick in full throttle position.
¨
Set and secure the adjustment screw for Bowden cable on chassis such that the
carburetor piston will remain in closed position when throttle pedal is not activated.
¨
Set and secure the stop screw for throttle pedal such, that with pedal completely
pressed down, the carburetor piston will be in the full open position. The bowden
cable must not be under fully tension if the throttle is in fully open position.