Brown Products Trench Master 459-001 Owner'S And Operator'S Manual Download Page 32

3

1

Bantam

 

Mole

 

Operating

 

Instructions

 

Bantam

 

Mole

 

KIT

 

#

 

480

249

 

Installation

 

Instructions

 

1. Remove

 

the

 

Rotor

 

(Part

 

#

 

470

019)

 

from

 

the

 

rotor

 

shaft.

2. Remove

 

the

 

entire

 

Bed

 

Bantam

 

hood

 

assembly

 

(item

 

#30)

 

from

 

the

 

bearing

 

housing

 

bracket

 

and

 

bearing

 

housing

arm

 

leaving

 

the

 

hood

 

braces

 

(Part

 

#

 

470

018)

 

attached

 

to

 

the

 

bearing

 

housing.

  

Set

 

aside

 

the

 

Lower

 

Belt

 

Stop

 

(Part

#

 

450

025,

 

Model

 

B765H

 

only)

 

and

 

Rear

 

Hood

 

Brace

 

(Part

 

#

 

470

010)

 

for

 

reinstallation.

3. Remove

 

the

 

Brush

 

with

 

Channel

 

(Part

 

#

 

450

752

 

&

 

450

503)

 

from

 

the

 

bearing

 

housing

 

arm

 

and

 

set

 

aside

 

for

reinstallation.

4. Install

 

the

 

Bantam

 

Mole

 

hood

 

assembly

 

to

 

the

 

bearing

 

housing

 

bracket

 

and

 

the

 

bearing

 

housing

 

arm

 

with

 

the

Brush

 

with

 

Channel

 

(Part

 

#

 

450

752

 

&

 

#

 

450

503)

 

between

 

the

 

hood

 

back

 

plate

 

and

 

the

 

bearing

 

housing

 

arm.

5. Attached

 

two

 

Wire

 

Spool

 

Mount

 

Brackets

 

(Part

 

#480

257)

 

to

 

the

 

inside

 

of

 

the

 

handlebar

 

frame

 

brackets.

  

Leave

bolts

 

loose,

 

do

 

not

 

tighten.

6. Attach

 

Spool

 

Holder

 

(Part

 

#

 

480

009)

 

to

 

the

 

outside

 

of

 

the

 

two

 

Wire

 

Spool

 

Mount

 

Brackets

 

mentioned

 

in

 

step

 

5.

7. Now

 

tighten

 

all

 

bolts

 

attaching

 

the

 

Wire

 

Spool

 

Holder

 

and

 

Brackets.

8. Install

 

the

 

Bantam

 

Mole

 

Rotor

 

(Part

 

#

 

480

010)

 

and

 

tighten

 

the

 

outside

 

¾”

 

nut

 

to

 

70

 

ft

 

lbs.

  

Remember,

 

the

 

Rotor

rotates

 

counter

clockwise

 

when

 

facing

 

it

 

from

 

the

 

nut

 

end

 

of

 

the

 

rotor

 

shaft.

  

The

 

carbide

 

cutting

 

tips

 

should

 

be

 

on

the

 

top

 

of

 

the

 

points

 

on

 

the

 

right

 

end

 

and

 

the

 

bottom

 

of

 

the

 

points

 

on

 

the

 

left

 

end.

The

 

above

 

8

 

installation

 

steps

 

are

 

for

 

Bantam

 

Mole

 

Kit

 

#

 

480

249

 

which

 

converts

 

a

 

Bed

 

Bantam

 

to

 

a

 

Low

 

Voltage

 

Wire

 

Bantam

 

Mole

 

for

 

7”

 

deep

 

cable

 

placement.

 

For

 

3”

 

Invisible

 

Dog

 

Fence

 

Wire,

 

you

 

must

 

order

 

the

 

480

250

 

Conversion

 

Kit.

  

This

 

kit

 

consists

 

of

 

only

 

five

 

parts

 

as

 

shown

 

in

 

the

 

drawing

 

for

 

that

 

kit.

 

1.

Read and understand General Oper

in

 

n

ion

 

on

 pa s 

7-10

.

2.

The 

on

 wheel 

o

 the Bantam M

o

o

nt

o

ls the depth 

o

 the r

o

t

o

r.  There are actually three depth p

o i ion

 

on

 th e

 

Bantam 

o .

  

o

ever, y

o

 

on

y use the 

o

e c

o

sest 

o

 the 

n in

 and the center 

o

le 

o

 

o

o

e  wire

 

in

ion.

  The R

o

t

o

 

o

 

o

o

 wire installa

io

n is part number 480-029 and the Gr

o n

o

d is part  number

480-

013.  The Bantam M

o

e is shipped with this 

o o

 and 

o n

 R

o

d.  Usin  this 

o o

r and Gr

o n

d R

o

 the  

o

e

 

c

o

sest 

o

 the en ine is 7” deep and the center 

o

e is 5-1/2  inches deep.  

o

 invisible fence wire at 3” deep, y

o

u  use

 

o o

 number 480-011

 

po i ion pop pin n

  n in   o  3   p

  Gr

o n

o

 # 480-022,

PEX Tubin  # 480-019, Rear PEX Tubi

n

 Bracket # 480-007, and  

on  

Clip, 12mm  PEX Tubi

n

 Guide # 460-504.

The depth 

po i ion

 

o

 invisible fence wire at 3” is the 

o

e c

o

sest 

o

  the

  n in .

  

Effective 1 Jan. 2020, kit #480-250 

(invisible pet/dog fence installation) will be included with the purchase of a Bantam Mole.

3.

o

 Wire Sp

oo

o

unt with 

poo

led wire and thread wire 

o

 PEX tubin  (item 

49

 

n i

 it 

p o

rudes ab

o

ut

6-

8” 

o

ut 

o

 the 

o

ther end 

o

 the PEX tubin .

4.

Drive a stake in 

o

und ab

o

ut 12” 

o

 the 

in

 

poin

 

o

 the wire run.

5.

o

ve the Bantam M

o

e int

o

 

po

i

ion

 ab

o

ut 3-4” 

o

 the stake with the handlebar 

poin in

 in the 

i

ion

 

o

 th e

 

wire run.

6.

Secure the wire 

o

 the stake at 

o

und level.

7.

Crank the en ine and run at full 

o

.

8.

Tilt the handlebar 

o

wn un l the r

o

t

o

r clears the 

o

und and en a e the r

o

t

o

r.

9.

o

wly 

o

er the 

o o

 in

o

 the 

o

und and start pullin  the Bantam M

o

le t

o

ward y

o

 

n i

 the 

on

t wheel is 

on

  the

 

o

nd.  Once the fr

o

nt wheel is 

on

 the 

o

und the wire is 

no

 buried 

o

 the desired depth.  N

o

 c

on

nue  

o p

 the wire run.  T

o

 make turns, merely li  up 

o

n the handlebar and slide the rear wheels 

o

 make the turn .

 

That is, always piv

o

t the Bantam M

o

o

n the 

on

 wheel.

10.

When installin  

o

o

 wire, at each 

i

 

o

ion

i n

 the clutch lever and 

o

w the 

o o

 

o

  

op 

nin .

  Then push 

o

wn 

on

 the handlebar 

n i

 the wire is 

o

 

o

nd level and then 

o

er the fr

o

nt 

o

  the

 

machine back 

on o

 the  r

o n

d.  Pull ab

o

ut 10”-12” 

o

 slack wire 

o

 the wire 

poo

l.  Place a 

o

 piece 

o

 2” X  4”

 

lumber under the 

oo

p and c

on in

 the wire run.  Repeat this step at each 

i

 

o

ion

.

Summary of Contents for Trench Master 459-001

Page 1: ...REDEFINER R450H R450HA WIREMASTER MOLE R460HA CONVERSION KITS 460 001 WIREMASTER 459 001 EDGER BEDEDGER BANTAM B565H B590H BANTAM MOLE B765H B790H FEATURED MODEL s 04 2021 Manual 12727 ...

Page 2: ...alterna ve to the much heavier more bulky and less maneuverable trenchers on the market This TRENCHMASTER is manufactured by Brown Products Inc which has been developing and producing quality farm equipment right of way maintenance equipment and outdoor power equipment since 1943 Brown Products is proud of the reputa on it has earned for quality products and customer service If you have any ques o...

Page 3: ...mbly Instructions WireMaster Mole Parts List 19 WireMaster Mole Drawing 20 WireMaster Mole Kit Installation Operation 21 Edger Kit ReDefiner Assembly Instructions 22 Parts Lists Drawings BedEdger Bantam 23 BedEdger Bantam Assembly Instructions 24 BedEdger Bantam Drawing 25 BedEdger Bantam Parts List 26 Bantam Mole Kits 27 Bantam Mole Kits Parts List 28 Bantam Mole Drawing 29 Bantam Mole Parts List...

Page 4: ...ve product at the op on of Brown Brown shall not be responsible for any labor or cost of removal or re installment of its products and shall not be liable for transporta on costs to and from its plant in Midland City Alabama Use of parts for modifica on or repair of TRENCHMASTERS or any component part thereof not authorized or manufactured by Brown specifically for the TRENCHMASTERS shall void this ...

Page 5: ... cause for changing the rotor Use of any part not manufactured by Brown Products Inc will void all warrantees The use of a re manufactured rotor will also void the warranty SUPPLEMENTAL WARRANTY STATEMENT B565H B590H BEDEDGER BANTAM B765H B790H BANTAM MOLE Operating the BedEdger Bantam with an unbalanced rotor creates destructive vibrations and operations should cease immediately if this occurs De...

Page 6: ...5 This page intentionally left blank ...

Page 7: ...l __________________________________ IMPORTANT TO PLACE THE BROWN WARRANTY INTO EFFECT THE WARRANTY CARD ATTACHED BELOW MUST BE COMPLETED AND MAILED WITHIN 30 DAYS AFTER RECEIVING THIS EQUIPMENT 376 County Road 563 Midland City AL 36350 Phone 800 897 3726 Fax 334 983 1606 http www brownproducts com For additional information and inquiries please contact TM TM NOTE FILL IN THE ABOVE INFORMATION AND...

Page 8: ...pera on un l all underground pipes electrical and communica ons lines and sprinkler lines have been located and marked The u lity companies will be glad to provide informa on on their facili es A ruptured gas line or cut electrical cable may cause injury or death DO NOT place hands or feet near belts or rotor mechanisms while engine is running DO NOT operate TRENCHMASTER without wearing proper sho...

Page 9: ...8 TRENCHMASTER SOIL DEBRIS EXHAUST CHART ...

Page 10: ...in conditions Always stop the engine and do not refill tank while you are smoking or near open flame or sparks WARNING Never start or run the engine while in an area where fumes may collect Carbon Monoxide from the exhaust is an odorless and deadly gas which must have adequate space or ventilation to allow rapid dispersal a Be familiar with manufacturer s operating and safety instructions for engi...

Page 11: ...out hitting the ground Engage clutch and when rotor attains operating speed the handle should be raised slowly so that the rotor engages the ground and gradually digs to trench depth b When trench depth is achieved the operator should pull the machine to the rear at such a speed that the trencher will dig without overloading the engine WARNING Starting the trench is the most critical time for dang...

Page 12: ...oximately to 1 Keep belt free of dirt and grease at all times 5 Rotor points must be checked for wear before operation and periodically thereafter Check at least every 200 feet initially When working in difficult soil conditions they should be checked more often In good soil conditions they may be checked less often but never less than each 500 feet of trenching 6 Check rotor bearings for wear eve...

Page 13: ...e pulleys pulley Wrong type belt Replace with Kevlar belts Excessive Rotor bearings worn Replace bearings vibration excessively Rotor points broken or Replace points or rotor missing Rotor bent Replace rotor Rotor striking Rotor too close to hood Loosen eccentric lock collars on spindle and move rotor away from hood CAUTION Use thread lock on all set screws and tighten securely Rotor bent Replace ...

Page 14: ...weigh less than 95 lbs All speeds vary depending on blade depth and soil conditions Install invisible dog fence up to 25 ft per min Digs trench lays wire and cover trench all in one pass WIREMASTER kit part 460 001 available to convert the R450H HA REDEFINER to a R460 WIREMASTER Edger conversion kit part 459 001 available to convert the R450 460 units to a sidewalk edger Kits easily installed All ...

Page 15: ...ng a trenching rotor on the Redefine is that the machine is de signed to disperse the dirt into the bed so there is no dirt available to cover the trench Rotor 450 100 3 Redefining Rotor 3 deep x 4 wide The total length from tip to tip is 13 inches Rotor 460 002 3 deep x wide will fit on the Redefiner but will not leave dirt piled to fill the trench The WIREMASTER MOLE Model R460HA is designed to ...

Page 16: ...or Spindle against each bearing 2 20A 450 766 Flatwasher 3 4 against back of rotor USS 1 21 Not Sold Seperately Engine Honda GX160 1 22 450 259 Clutch Lever Over Center 1 22 450 504 Lever Clutch Black 1 23 701 25 Grip Handle 2 24 450 770 Cable Clutch For over Center Handle 1 24 450 754 Cable Clutch w Clevis Turnbuckle Black Lever 1 25 701 24A Spring Clutch 1 26 12 09 Pin Sheave w Cotter Pin 1 27 7...

Page 17: ...16 ...

Page 18: ...EX 1 50 702 78 Strap 1 51 460 505 Clip 10mm 1 52 460 009 Bracket Pex Tube 1 53 460 504 Clip 12 mm 1 54 460 252 Hood Back Plate 1 55 460 501 Drape Hood 1 56 460 251 Brace Outside 1 57 460 002 5 8 Rotor 3 x Wir emaster Adj to 4 depth Assembly Hood with Drape 1 54 460 015 1 ReD iner Edger Kit 459 001 Parts List Ref Part Description Req d 58 E 200 025 Flap Rubber 1 59 459 004 Extension Blade Guard 1 6...

Page 19: ... ...

Page 20: ...Sold Seperately Engine Honda GX160 1 22 450 259 Clutch Lever Over Center 1 22 450 504 Lever Clutch Black 1 23 701 25 Grip Handle 2 24 450 770 Cable Clutch For over Center Handle 1 24 450 754 Cable Clutch w Clevis Turnbuckle Black Lever 1 25 701 24A Spring Clutch 1 26 12 09 Pin Sheave w Cotter Pin 1 27 701 06A Nut 5 8 Nylon Lock 2 28 702 27B Bearing 5 8 Wheel 2 per wheel 6 29 702 50C Wheel Pneumati...

Page 21: ...20 ...

Page 22: ... to the top side of the handlebar using the Clamp Bar 1 Read and understand Operating Instructions on pages 10 11 Check oil level of engine Add oil if needed 2 The front wheel of the trencher controls the depth of the rotor There are three depth positions 2 3 4 for the front wheel The bottom position is 2 the center position is 3 and the top position is 4 Set the front wheel to the desired wire de...

Page 23: ...e the Blade Guard Extension back un l it is snug against the inside of the Blade Guard and ghten the bolts Assure that a flat washer is next to the slo ed holes 8 Install the removed hex nut item 15 on rotor sha and ghten to 40 lbs and assure that the SAE flat washer is between the nut and the bearing 9 Install the Edger Blade item 61 and hex nut and ghten to 70 bs 10 Check oil level Crank engine an...

Page 24: ... B565H Bantam B765H Bantam Mole Install new beds and redefine existing beds Install low voltage wire 7 deep or dog fence 31 2 deep ...

Page 25: ... 260 Item 44 that is bolted to the bracket that is welded to the le side of frame 3 4 5 6 7 ach cable clevis to idler arm Part 991 05 Item 9 and install With the clutch lever Part 450 259 Item 3 in the released p er pin in clevis pin 8 adjust the clevis end conduit bulk head un the belt idler pulley Part 12 22 2A Item 10 is approximately 1 8 3 16 above the drive belts Now engage the clutch lever a...

Page 26: ...MODELS B565H 6 5hp B590H 9hp BED BANTAM 25 ...

Page 27: ...50C Wheel Pneumatic w 5 8 Bearing 3 30 470 026 Hood 1 31 470 011 Strap Top Hood Drape 4 bolt holes 1 32 470 021 Strap Rear Hood Drape 5 bolt holes 1 33 470 751 Drape Hood 1 34 470 025 Bracket Front Wheel 1 35 470 753 Pop Pin Front Wheel Adjustment 1 36 450 756 Rivet Hood Drape 12 37 450 757 Washer Rivet Back up 8 38 470 019 1 38 450 100 Optional 39 450 507 Point Rotor 2 1 4 straight N A 39 12 85 P...

Page 28: ...27 ...

Page 29: ...oltage Wire 1 5 480 251 Hood Back Plate 1 6 350 866 Strap 3 4 EMT One Hole 2 7 480 014 Bracket Front PEX Tube Mount All Models 2 8 480 003 Strap Flap Inside 1 9 480 751 Drape Hood 1 10 480 004 Strap Flap Support Inside 1 11 480 018 Brace Outside Hood Flap 1 12 480 006 Swivel Ground Rod 1 13 480 013 Ground Rod Low Voltage Wire 7 5 1 2 Depth 1 14 480 002 Bracket Drape Retainer 1 15 480 010 Rotor 7 5...

Page 30: ...29 MODELS B765H 6 5hp B790H 9hp BANTAM MOLE ...

Page 31: ...n i r a e B 8 5 w c i t a m u e n P l e e h W C 0 5 2 0 7 9 2 1 8 0 1 9 9 0 3 1 s l e d o M l l A t n u o M e b u T X E P t n o r F t e k c a r B 4 1 0 0 8 4 1 3 1 d o R d n u o r G l e v i w S 6 0 0 0 8 4 2 3 33 480 751 Drape Hood 1 1 t n u o M l e e h W t n o r F 5 2 0 0 7 4 4 3 1 t n e m t s u j d A l e e h W t n o r F n i P p o P 3 5 7 0 7 4 5 3 2 e d i u G g n i b u T X E P m m 2 1 p i l C 4 ...

Page 32: ...tor There are actually three depth po i ion on the Bantam o o ever yo on y use the o e c osest o the n in and the center ole o ow o e wire in ion The Roto o ow o wire installa ion is part number480 029 and the Gro nd od is part number 480 013 The Bantam Mo e is shipped with this o o and o n Rod Usin this o or and Gro nd Ro the o e c osest o the en ine is 7 deep and the center o e is 5 1 2 inches d...

Page 33: ...ngth of this rotor is 18 The BANTAM MOLE Models B765H B790H is designed to install low voltage lighting by digging a trench 7 deep depth may be adjusted to a shallower trench by repositioning the pop pin item 35 to a hole position toward the front of the machine or by changing rotors The Bantam Mole is designed to dig a trench install the wire cable and refill the trench all in one operation pass ...

Page 34: ...24 ...

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