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Brown Products Trench Master 459-001, Owner'S And Operator'S Manual

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trenchMaster Model r450H & r450Ha redefiner

parts List

  ref. no.       part no.                                            description                                         no. req’d

       1                  450-001               Frame                                                                                                             1

       2                  450-002               Handlebar                                                                                                       1

       3                  450-003               Assembly, Rotor Arm with Bearings & Space                                                 1

       4                  450-251               Bracket, Idler Arm                                                                                           1

       5                  450-024               Stop, Belt, Engine Pulley                                                                                1

       6                  450-253               Plate, Hood Back                                                                                            1

       7                  450-752               Brush                                                                                                              1

       8                  450-503               Channel, Brush                                                                                               1

       9                  991-05                 Arm, Idler                                                                                                        1

       10                12-22-2A             Pulley, Double Idler                                                                                         1

       11                991-06                 Spring, Idler Arm Return                                                                                 1

       12                780-30                 Belt, 31” Kevlar, Model R450H Only, 3.5” O.D. Pulley (A29K)                       2

       12                450-767               Belt, 33” Kevlar, Model R450HA Only, 4.5” O.D. Pulley (A31K)                     2

       13                701-02-2              Pulley, Engine, Double Groove, 2

1/2

” O.D. x 3/4” Bore                                   1

       14                230-0002             Stop, Belt                                                                                                        1

       15                450-502               Spindle, Rotor w/Nut                                                                                      1

       16                450-501               Pulley, Double Rotor, Model R450H Only, 3.5” O.D. (NLA)                            1

       16                450-768               Pulley, Double Rotor, Model R450HA Only, 4.5” O.D.                                    1

       17                450-758               Key, 3/16” x 3/16” x 3/4” Long, Rotor Pulley                                                   1

       18                450-751               Bearing, Rotor                                                                                                2

       19                450-004               Spacer, Bearing                                                                                              1

       20                450-765               Washer, 3/4” SAE Rotor Spindle (against each bearing)                               2

       20A              450-766               Flatwasher, 3/4” (against back of rotor), USS                                                1

       21                

Not Sold Seperately            

Engine, Honda GX160                                                                                      1

       22                450-259                Clutch Lever, Over Center                                                                                 1

       22                450-504                Lever, Clutch, Black                                                                                          1

       23                701-25                  Grip, Handle                                                                                                      2

       24                450-770                Cable, Clutch, For over Center Handle                                                             1

       24                450-754                Cable, Clutch w/Clevis & Turnbuckle, Black Lever                                           1

       25                701-24A               Spring, Clutch                                                                                                    1

       26                12-09                    Pin, Sheave w/Cotter Pin                                                                                  1

       27                701-06A               Nut, 5/8” Nylon Lock                                                                                          2

       28                702-27B               Bearing, 5/8” Wheel (2 per wheel)                                                                    6

       29                702-50C               Wheel, Pneumatic w/ 5/8” Bearing                                                                    3

       30                450-007                Hood w/ Drape                                                                                                  1

       31                450-005                Strap, Hood Drape Flap                                                                                    1

       33                450-753                Drape, Hood                                                                                                      1

       34                450-755                Nut, Height Adjuster Wing - 5/8”                                                                        1

       35                450-764                Bolt, Front Axle - 5/8” x 4”                                                                                 1

       36                450-756                Rivet, Hood Drape, 3/16” x 3/4” w/ Steel Nail                                                  10

       37                450-757                Washer, Rivet Back-up                                                                                     10

       38                450-100                Rotor, 3” Redefining, 3/4” Bore                                                                         1

       39                450-507                Point, Rotor (2 1/4” straight)                                                                            N/A

       40                450-762                Assembly, Front Axle (Bolt, Nuts, Washers & Wing Nut)                                  1

       41                450-023                Stop, Belt, Rotor Pulley, Model R450H Only, 3.5” O.D.                                    1

       41                450-025                Stop, Belt, Rotor Pulley, Model R450HA Only, 4.5” O.D.                                  1

       42                450-763                Stop, Idler Arm, 5/16” x 3 1/2” NF Bolt                                                              1

       43                450-260                Guard, Drive Pulley                                                                                           1

       

15

Summary of Contents for Trench Master 459-001

Page 1: ...REDEFINER R450H R450HA WIREMASTER MOLE R460HA CONVERSION KITS 460 001 WIREMASTER 459 001 EDGER BEDEDGER BANTAM B565H B590H BANTAM MOLE B765H B790H FEATURED MODEL s 04 2021 Manual 12727 ...

Page 2: ...alterna ve to the much heavier more bulky and less maneuverable trenchers on the market This TRENCHMASTER is manufactured by Brown Products Inc which has been developing and producing quality farm equipment right of way maintenance equipment and outdoor power equipment since 1943 Brown Products is proud of the reputa on it has earned for quality products and customer service If you have any ques o...

Page 3: ...mbly Instructions WireMaster Mole Parts List 19 WireMaster Mole Drawing 20 WireMaster Mole Kit Installation Operation 21 Edger Kit ReDefiner Assembly Instructions 22 Parts Lists Drawings BedEdger Bantam 23 BedEdger Bantam Assembly Instructions 24 BedEdger Bantam Drawing 25 BedEdger Bantam Parts List 26 Bantam Mole Kits 27 Bantam Mole Kits Parts List 28 Bantam Mole Drawing 29 Bantam Mole Parts List...

Page 4: ...ve product at the op on of Brown Brown shall not be responsible for any labor or cost of removal or re installment of its products and shall not be liable for transporta on costs to and from its plant in Midland City Alabama Use of parts for modifica on or repair of TRENCHMASTERS or any component part thereof not authorized or manufactured by Brown specifically for the TRENCHMASTERS shall void this ...

Page 5: ... cause for changing the rotor Use of any part not manufactured by Brown Products Inc will void all warrantees The use of a re manufactured rotor will also void the warranty SUPPLEMENTAL WARRANTY STATEMENT B565H B590H BEDEDGER BANTAM B765H B790H BANTAM MOLE Operating the BedEdger Bantam with an unbalanced rotor creates destructive vibrations and operations should cease immediately if this occurs De...

Page 6: ...5 This page intentionally left blank ...

Page 7: ...l __________________________________ IMPORTANT TO PLACE THE BROWN WARRANTY INTO EFFECT THE WARRANTY CARD ATTACHED BELOW MUST BE COMPLETED AND MAILED WITHIN 30 DAYS AFTER RECEIVING THIS EQUIPMENT 376 County Road 563 Midland City AL 36350 Phone 800 897 3726 Fax 334 983 1606 http www brownproducts com For additional information and inquiries please contact TM TM NOTE FILL IN THE ABOVE INFORMATION AND...

Page 8: ...pera on un l all underground pipes electrical and communica ons lines and sprinkler lines have been located and marked The u lity companies will be glad to provide informa on on their facili es A ruptured gas line or cut electrical cable may cause injury or death DO NOT place hands or feet near belts or rotor mechanisms while engine is running DO NOT operate TRENCHMASTER without wearing proper sho...

Page 9: ...8 TRENCHMASTER SOIL DEBRIS EXHAUST CHART ...

Page 10: ...in conditions Always stop the engine and do not refill tank while you are smoking or near open flame or sparks WARNING Never start or run the engine while in an area where fumes may collect Carbon Monoxide from the exhaust is an odorless and deadly gas which must have adequate space or ventilation to allow rapid dispersal a Be familiar with manufacturer s operating and safety instructions for engi...

Page 11: ...out hitting the ground Engage clutch and when rotor attains operating speed the handle should be raised slowly so that the rotor engages the ground and gradually digs to trench depth b When trench depth is achieved the operator should pull the machine to the rear at such a speed that the trencher will dig without overloading the engine WARNING Starting the trench is the most critical time for dang...

Page 12: ...oximately to 1 Keep belt free of dirt and grease at all times 5 Rotor points must be checked for wear before operation and periodically thereafter Check at least every 200 feet initially When working in difficult soil conditions they should be checked more often In good soil conditions they may be checked less often but never less than each 500 feet of trenching 6 Check rotor bearings for wear eve...

Page 13: ...e pulleys pulley Wrong type belt Replace with Kevlar belts Excessive Rotor bearings worn Replace bearings vibration excessively Rotor points broken or Replace points or rotor missing Rotor bent Replace rotor Rotor striking Rotor too close to hood Loosen eccentric lock collars on spindle and move rotor away from hood CAUTION Use thread lock on all set screws and tighten securely Rotor bent Replace ...

Page 14: ...weigh less than 95 lbs All speeds vary depending on blade depth and soil conditions Install invisible dog fence up to 25 ft per min Digs trench lays wire and cover trench all in one pass WIREMASTER kit part 460 001 available to convert the R450H HA REDEFINER to a R460 WIREMASTER Edger conversion kit part 459 001 available to convert the R450 460 units to a sidewalk edger Kits easily installed All ...

Page 15: ...ng a trenching rotor on the Redefine is that the machine is de signed to disperse the dirt into the bed so there is no dirt available to cover the trench Rotor 450 100 3 Redefining Rotor 3 deep x 4 wide The total length from tip to tip is 13 inches Rotor 460 002 3 deep x wide will fit on the Redefiner but will not leave dirt piled to fill the trench The WIREMASTER MOLE Model R460HA is designed to ...

Page 16: ...or Spindle against each bearing 2 20A 450 766 Flatwasher 3 4 against back of rotor USS 1 21 Not Sold Seperately Engine Honda GX160 1 22 450 259 Clutch Lever Over Center 1 22 450 504 Lever Clutch Black 1 23 701 25 Grip Handle 2 24 450 770 Cable Clutch For over Center Handle 1 24 450 754 Cable Clutch w Clevis Turnbuckle Black Lever 1 25 701 24A Spring Clutch 1 26 12 09 Pin Sheave w Cotter Pin 1 27 7...

Page 17: ...16 ...

Page 18: ...EX 1 50 702 78 Strap 1 51 460 505 Clip 10mm 1 52 460 009 Bracket Pex Tube 1 53 460 504 Clip 12 mm 1 54 460 252 Hood Back Plate 1 55 460 501 Drape Hood 1 56 460 251 Brace Outside 1 57 460 002 5 8 Rotor 3 x Wir emaster Adj to 4 depth Assembly Hood with Drape 1 54 460 015 1 ReD iner Edger Kit 459 001 Parts List Ref Part Description Req d 58 E 200 025 Flap Rubber 1 59 459 004 Extension Blade Guard 1 6...

Page 19: ... ...

Page 20: ...Sold Seperately Engine Honda GX160 1 22 450 259 Clutch Lever Over Center 1 22 450 504 Lever Clutch Black 1 23 701 25 Grip Handle 2 24 450 770 Cable Clutch For over Center Handle 1 24 450 754 Cable Clutch w Clevis Turnbuckle Black Lever 1 25 701 24A Spring Clutch 1 26 12 09 Pin Sheave w Cotter Pin 1 27 701 06A Nut 5 8 Nylon Lock 2 28 702 27B Bearing 5 8 Wheel 2 per wheel 6 29 702 50C Wheel Pneumati...

Page 21: ...20 ...

Page 22: ... to the top side of the handlebar using the Clamp Bar 1 Read and understand Operating Instructions on pages 10 11 Check oil level of engine Add oil if needed 2 The front wheel of the trencher controls the depth of the rotor There are three depth positions 2 3 4 for the front wheel The bottom position is 2 the center position is 3 and the top position is 4 Set the front wheel to the desired wire de...

Page 23: ...e the Blade Guard Extension back un l it is snug against the inside of the Blade Guard and ghten the bolts Assure that a flat washer is next to the slo ed holes 8 Install the removed hex nut item 15 on rotor sha and ghten to 40 lbs and assure that the SAE flat washer is between the nut and the bearing 9 Install the Edger Blade item 61 and hex nut and ghten to 70 bs 10 Check oil level Crank engine an...

Page 24: ... B565H Bantam B765H Bantam Mole Install new beds and redefine existing beds Install low voltage wire 7 deep or dog fence 31 2 deep ...

Page 25: ... 260 Item 44 that is bolted to the bracket that is welded to the le side of frame 3 4 5 6 7 ach cable clevis to idler arm Part 991 05 Item 9 and install With the clutch lever Part 450 259 Item 3 in the released p er pin in clevis pin 8 adjust the clevis end conduit bulk head un the belt idler pulley Part 12 22 2A Item 10 is approximately 1 8 3 16 above the drive belts Now engage the clutch lever a...

Page 26: ...MODELS B565H 6 5hp B590H 9hp BED BANTAM 25 ...

Page 27: ...50C Wheel Pneumatic w 5 8 Bearing 3 30 470 026 Hood 1 31 470 011 Strap Top Hood Drape 4 bolt holes 1 32 470 021 Strap Rear Hood Drape 5 bolt holes 1 33 470 751 Drape Hood 1 34 470 025 Bracket Front Wheel 1 35 470 753 Pop Pin Front Wheel Adjustment 1 36 450 756 Rivet Hood Drape 12 37 450 757 Washer Rivet Back up 8 38 470 019 1 38 450 100 Optional 39 450 507 Point Rotor 2 1 4 straight N A 39 12 85 P...

Page 28: ...27 ...

Page 29: ...oltage Wire 1 5 480 251 Hood Back Plate 1 6 350 866 Strap 3 4 EMT One Hole 2 7 480 014 Bracket Front PEX Tube Mount All Models 2 8 480 003 Strap Flap Inside 1 9 480 751 Drape Hood 1 10 480 004 Strap Flap Support Inside 1 11 480 018 Brace Outside Hood Flap 1 12 480 006 Swivel Ground Rod 1 13 480 013 Ground Rod Low Voltage Wire 7 5 1 2 Depth 1 14 480 002 Bracket Drape Retainer 1 15 480 010 Rotor 7 5...

Page 30: ...29 MODELS B765H 6 5hp B790H 9hp BANTAM MOLE ...

Page 31: ...n i r a e B 8 5 w c i t a m u e n P l e e h W C 0 5 2 0 7 9 2 1 8 0 1 9 9 0 3 1 s l e d o M l l A t n u o M e b u T X E P t n o r F t e k c a r B 4 1 0 0 8 4 1 3 1 d o R d n u o r G l e v i w S 6 0 0 0 8 4 2 3 33 480 751 Drape Hood 1 1 t n u o M l e e h W t n o r F 5 2 0 0 7 4 4 3 1 t n e m t s u j d A l e e h W t n o r F n i P p o P 3 5 7 0 7 4 5 3 2 e d i u G g n i b u T X E P m m 2 1 p i l C 4 ...

Page 32: ...tor There are actually three depth po i ion on the Bantam o o ever yo on y use the o e c osest o the n in and the center ole o ow o e wire in ion The Roto o ow o wire installa ion is part number480 029 and the Gro nd od is part number 480 013 The Bantam Mo e is shipped with this o o and o n Rod Usin this o or and Gro nd Ro the o e c osest o the en ine is 7 deep and the center o e is 5 1 2 inches d...

Page 33: ...ngth of this rotor is 18 The BANTAM MOLE Models B765H B790H is designed to install low voltage lighting by digging a trench 7 deep depth may be adjusted to a shallower trench by repositioning the pop pin item 35 to a hole position toward the front of the machine or by changing rotors The Bantam Mole is designed to dig a trench install the wire cable and refill the trench all in one operation pass ...

Page 34: ...24 ...

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