Brodie AddPak Installation & Operation Manual Download Page 8

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IOM AddPak R01

4 Receipt of Shipment 

When you receive your equipment inspect the 
outside of the packing case for damage which may 
have incurred during shipping. Damage incurred 
during shipment is the responsibility of the car-
rier and is not part of the factory warranty. If the 
packing case is damaged, notify the local carrier 
immediately.

If the package is in good condition remove the en-

velope containing the packing list and carefully re-
move the equipment and all components included 
in the shipment from the packing case. Inspect for 
damaged or missing parts, referring to the packing 
list, and prior to discarding the packing material. 

If Items are missing from your shipment, contact 
your sales representative. Your sales order number 
will be required.

5 Return of Equipment 

If the equipment must be returned to the factory 
for repair or replacement, a Returned Materials 
Authorization (RMA) must be included with the 
components. 

RMA forms may be obtained from your sales repre-
sentative or from the Product Service Department. 
In addition to the RMA, a Material Safety Data 
Sheet and a Decontamination Statement must be 
included with Items being returned to the factory.
A Decontamination Statement is included in the 
back of this manual.

If the equipment is removed from service it must 
be thoroughly drained and neutralized before it is 
packed for shipment. Care must be taken to en-
sure that product removed from the equipment is 
disposed of in accordance with all applicable local, 
state and federal regulations. 

The connections should be sealed to keep residual 
fl uid from leaking out of the meter during trans-
port. The type of fl ange seal required will vary 
with the form of transportation used. Contact the 
carrier for specifi c instructions.

The equipment should be securely mounted on a 
wooden skid for shipment. The original container 
or a solid wooden box should be used to protect 
the exterior of the components.

When packing the components for return to the 
factory, place the RMA and a copy of the packing 
list that was delivered with the equipment inside 
an envelope. Place the envelope inside the ship-
ping container with the Item being returned and 
reference the RMA number on the outside of the 
shipping container.

Equipment returned to the factory without the 
proper documentation will be returned to sender 
at their expense.

Ship the container to:

Brodie Meter Co., LLC
Product Service Department
19267 Highway 301 North
Statesboro, GA 30461, USA

Phone: +1 (912) 489-0200
Fax: +1 (912) 489-0294
[email protected]

Summary of Contents for AddPak

Page 1: ...IOM AddPak R02 Page 1 24 Brodie AddPak Additive Injection Block Installation Operation Manual...

Page 2: ...Receipt of Shipment 10 5 Return of Equipment 10 6 Storage 11 7 Standard Features 12 8 Functional Operation 14 9 Mounting 14 10 Specifications 15 11 Solenoid Input 17 12 Sensor Output 17 13 Wiring 18...

Page 3: ...trademarks of these companies The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed...

Page 4: ...iate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install o...

Page 5: ...responsibility to ensure that piping and other attachments connected to the Brodie instrument do not place adverse stresses upon it the design of the instrument has not been assessed for the effects o...

Page 6: ...nsuitable power sources unsuitable environmen tal conditions accident misuse improper instal lation modification repair storage or handling or any other cause not the fault of Brodie are not covered b...

Page 7: ...nd the product has been coated with Brodie s recommended method of protection against corrosion erosion 3 2 Limitation of Remedy and Liability Brodie International a Brodie Meter Co LLC Com pany Brodi...

Page 8: ...d to the factory A Decontamination Statement is included in the back of this manual If the equipment is removed from service it must be thoroughly drained and neutralized before it is packed for shipm...

Page 9: ...that the instrument be placed in an environmental ly controlled warehouse If this is not possible the instrument should be stored in a waterproof lined wooden box Desiccant packs should be taped to th...

Page 10: ...ar stock which minimizes external leak points The injector also incorporates an inlet machined basket strainer and an outlet check valve Installation The Injector s slim footprint allows for easy inst...

Page 11: ...y 0 25 Oval Gear Meter K Factor 5400 PPG Process Connections 3 8 FNPT Max Viscosity 300 Centistokes Max Working Pressure 400 PSI Electrical ASCO Explosion Proof Solenoid 120VAC 60HZ Standard Other Vol...

Page 12: ...ntroller as referenced above will send an AC voltage to the solenoid This will energize the coil and allow flow through the block As flow passes thru the block the oval meter will send pulses proporti...

Page 13: ...on Viton Chemraz Max Working Pressure 400PSI Environmental Ambient Operating Range 40 to 140 F Sensor Electrical Sensor Power 5vdc to 27vdc 20mA max imun Open Collector Output 5vdc to 27 vdc 100 mA ma...

Page 14: ...sor AB1010 1 11 Mounting Plate Sensor AB1011 1 12 Screws Socket Head Cap 10 32 x 3 8 Long 316 SS 151098 419 6 13 Sensor AB1012 1 14 Screws Socket Head Cap 6 32 x 7 16 151086 4 15 Quick Connect Stem Pr...

Page 15: ...aled on the face of the gear As flow passes through the block the oval gears rotate in direct pro portion to the volume and the sensor changes state as each magnet passes the sensor When the gear and...

Page 16: ...t sensor Isolate the shield at Meter Sensor and tape off Meter Sensor Pulse Signal Output The AddPak Injection Block meter sensor output is an un sourced open collector transistor output The white sen...

Page 17: ...itive pump to the AddPak must be sized to ensure adequate flow to meet the demand for injection Remember to consider how many injectors will be operating and the total flow required to meet that deman...

Page 18: ...Page 18 24 IOM AddPak R01 15 1 AddPak Unit Assembly...

Page 19: ...25 3 11 94 1 3 97 9 98 7 5 39 43 43 39 1 8 8 3 349 94 8 4 3 47 8 148 94 3 3 9 47 47 3 9 43 47 5 7843 54 7 8 551 5 18 4 39 7 42243 7 10 9 3 8 3 1 35 9 85 25 1 9 4958 8 7 TMRX 349 8 9MJ UT JW XZUUQ UNHY...

Page 20: ...Page 20 24 IOM AddPak R01 15 4 AddPak Illustration...

Page 21: ...IOM AddPak R02 Page 21 24 Technical Configuration STRAINER NEEDLE VALVE INJECTOR BLOCK CHECK VALVE NEEDLE VALVE QUICK DISCONNECT PULSE SENSOR SOLENOID OUTLET 3 8 NPT INLET 3 8 NPT...

Page 22: ...Health and Safety Hazards Precautions First Aid I hereby certify the equipment being returned has been cleaned and decontaminated in accordance with good industrial practices and in compliance with OS...

Page 23: ..._______________________ Additional Comments _______________________________ ___________________________________________________ Report Prepared by _________________________________ Phone _____________...

Page 24: ...Brodie International P O Box 450 30459 0450 19267 Highway 301 North Statesboro GA 30461 USA sales brodieintl com 1 912 489 0200 1 912 489 0294 Email Phone Fax...

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