Brodie AddPak Installation & Operation Manual Download Page 4

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IOM AddPak R01

2 Essential Instructions 

General 

Brodie International designs, manufactures and 
tests its products to meet many international 
standards. As the instruments are sophisticated 
technical products they must be installed, used 
and maintained properly to ensure they continue 
to operate within their normal specifi cations. The 
following instructions must be adhered to and 
incorporated into onsite safety programs where 
possible.

Read all instructions prior to installing, operat-
ing, and servicing the product. If this instruction      
manual is not the correct manual, tel1 
912 489 0200 and the requested manual will be 
provided. 

Save this instruction manual for future                 
reference.  If  you  do  not  understand  any  of  the                        
instructions, contact your Brodie representative 
for clarifi cation. 

Follow all warnings, cautions, and instructions 
marked on and supplied with the product.              
Inform and educate your personnel in the proper 
installation, operation, and maintenance of the 
product. Install your equipment as specifi ed in 
the  installation  instructions  of  the  appropriate                        
instruction manual and per applicable local and 
national codes. Connect all products to the proper 
electrical and pressure sources. 

To ensure proper performance, use qualifi ed 
personnel to install, operate, update, program, and 
maintain the product. When replacement parts 
are required, ensure that qualifi ed personnel use 
replacement parts specifi ed by the manufacturer. 

Unauthorized parts and procedures can affect the 
product’s performance and place the safe oper-
ation of your process at risk. Look-alike substi-
tutions may result in fi re, electrical hazards, or 
improper operation. 

Ensure that all equipment doors are closed and 
protective covers are in place, except when main-
tenance is being performed by qualifi ed personnel, 
to prevent electrical shock and personal injury.  

It is the customer’s responsibility to provide fi re 
prevention measures and equipment per local 
regulations. 

The injection block has been designed without 
allowance for corrosion. The customer should 
implement a periodic inspection and maintenance 
program to ensure that no part of the block’s pres-
sure retaining components has been subjected to 
corrosion. 

Use of this equipment for any purpose other 
than its intended purpose may result in property      
damage and/or serious personal injury or death.

Summary of Contents for AddPak

Page 1: ...IOM AddPak R02 Page 1 24 Brodie AddPak Additive Injection Block Installation Operation Manual...

Page 2: ...Receipt of Shipment 10 5 Return of Equipment 10 6 Storage 11 7 Standard Features 12 8 Functional Operation 14 9 Mounting 14 10 Specifications 15 11 Solenoid Input 17 12 Sensor Output 17 13 Wiring 18...

Page 3: ...trademarks of these companies The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed...

Page 4: ...iate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install o...

Page 5: ...responsibility to ensure that piping and other attachments connected to the Brodie instrument do not place adverse stresses upon it the design of the instrument has not been assessed for the effects o...

Page 6: ...nsuitable power sources unsuitable environmen tal conditions accident misuse improper instal lation modification repair storage or handling or any other cause not the fault of Brodie are not covered b...

Page 7: ...nd the product has been coated with Brodie s recommended method of protection against corrosion erosion 3 2 Limitation of Remedy and Liability Brodie International a Brodie Meter Co LLC Com pany Brodi...

Page 8: ...d to the factory A Decontamination Statement is included in the back of this manual If the equipment is removed from service it must be thoroughly drained and neutralized before it is packed for shipm...

Page 9: ...that the instrument be placed in an environmental ly controlled warehouse If this is not possible the instrument should be stored in a waterproof lined wooden box Desiccant packs should be taped to th...

Page 10: ...ar stock which minimizes external leak points The injector also incorporates an inlet machined basket strainer and an outlet check valve Installation The Injector s slim footprint allows for easy inst...

Page 11: ...y 0 25 Oval Gear Meter K Factor 5400 PPG Process Connections 3 8 FNPT Max Viscosity 300 Centistokes Max Working Pressure 400 PSI Electrical ASCO Explosion Proof Solenoid 120VAC 60HZ Standard Other Vol...

Page 12: ...ntroller as referenced above will send an AC voltage to the solenoid This will energize the coil and allow flow through the block As flow passes thru the block the oval meter will send pulses proporti...

Page 13: ...on Viton Chemraz Max Working Pressure 400PSI Environmental Ambient Operating Range 40 to 140 F Sensor Electrical Sensor Power 5vdc to 27vdc 20mA max imun Open Collector Output 5vdc to 27 vdc 100 mA ma...

Page 14: ...sor AB1010 1 11 Mounting Plate Sensor AB1011 1 12 Screws Socket Head Cap 10 32 x 3 8 Long 316 SS 151098 419 6 13 Sensor AB1012 1 14 Screws Socket Head Cap 6 32 x 7 16 151086 4 15 Quick Connect Stem Pr...

Page 15: ...aled on the face of the gear As flow passes through the block the oval gears rotate in direct pro portion to the volume and the sensor changes state as each magnet passes the sensor When the gear and...

Page 16: ...t sensor Isolate the shield at Meter Sensor and tape off Meter Sensor Pulse Signal Output The AddPak Injection Block meter sensor output is an un sourced open collector transistor output The white sen...

Page 17: ...itive pump to the AddPak must be sized to ensure adequate flow to meet the demand for injection Remember to consider how many injectors will be operating and the total flow required to meet that deman...

Page 18: ...Page 18 24 IOM AddPak R01 15 1 AddPak Unit Assembly...

Page 19: ...25 3 11 94 1 3 97 9 98 7 5 39 43 43 39 1 8 8 3 349 94 8 4 3 47 8 148 94 3 3 9 47 47 3 9 43 47 5 7843 54 7 8 551 5 18 4 39 7 42243 7 10 9 3 8 3 1 35 9 85 25 1 9 4958 8 7 TMRX 349 8 9MJ UT JW XZUUQ UNHY...

Page 20: ...Page 20 24 IOM AddPak R01 15 4 AddPak Illustration...

Page 21: ...IOM AddPak R02 Page 21 24 Technical Configuration STRAINER NEEDLE VALVE INJECTOR BLOCK CHECK VALVE NEEDLE VALVE QUICK DISCONNECT PULSE SENSOR SOLENOID OUTLET 3 8 NPT INLET 3 8 NPT...

Page 22: ...Health and Safety Hazards Precautions First Aid I hereby certify the equipment being returned has been cleaned and decontaminated in accordance with good industrial practices and in compliance with OS...

Page 23: ..._______________________ Additional Comments _______________________________ ___________________________________________________ Report Prepared by _________________________________ Phone _____________...

Page 24: ...Brodie International P O Box 450 30459 0450 19267 Highway 301 North Statesboro GA 30461 USA sales brodieintl com 1 912 489 0200 1 912 489 0294 Email Phone Fax...

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