Brodie AddPak Installation & Operation Manual Download Page 5

IOM AddPak R02

Page 5/24

Essential Instructions for Electrical Equipment, Including the 
European Union (Directive 2004/108/EC and 2004/22/EC) 

This unit contains Electrostatic sensitive circuit 
boards. Electrostatic safety precautions should be 
taken to prevent damage.

When connecting wiring it is good practice to use 
shielded cable. The shield should be connected to 
earth at the read out or control systems end of the 
cable; the other end of the shield should not be 
connected. 

This wiring practice is mandatory in order to 
comply with the requirements for electromagnetic 
compatibility as per the EMC directive 2004/108/
EC and MID 2004/22/EC of the council of the Euro-
pean Union.

It is the end user’s responsibility to ensure that all 
protective covers are in place to prevent electrical 
shock and/or personnel injury.

Essential Instructions for Pressure Containing Equipment, 
Including the European Union (Directive 97/23/EC) 

Although it is not expected for the device to be 
used in a service where it would come in to contact 
with unstable fl uids, it is the end user’s responsi-
bility to assess any risks and take any precautions 
necessary.

It is the end user’s responsibility to ensure that 
piping and other attachments connected to the 
Brodie instrument do not place adverse stresses 
upon it, the design of the instrument has not been 
assessed for the effects of traffi c, wind or earth-
quake loadings.

It is the end user’s responsibility to ensure that the 
instrument is mounted when required on suitable 
supporting foundations.

It is the end user’s responsibility to install the 
device in a well-designed system to avoid potential 
hazards such as water hammer, vacuum collapse 
or uncontrolled chemical reactions.

It is the end user’s responsibility to provide fi re 
protection measures and equipment in accordance 
with the local regulations.

When the ambient temperature is below the 
minimum operating temperature specifi ed on the 
device it is the end user’s responsibility to ensure 
that the device is warmed to an appropriated tem-
perature before being pressurized.

Do not exceed the operating pressure and tem-
perature limits of the instrument as stamped on 
the nameplates.

It is the customer’s responsibility to install this 
equipment in a system that provides adequate 
over-pressure protection and that limit pressure 
surges to 10% of the maximum allowable working 
pressure of the instrument.

It is the end user’s responsibility to provide fi re 
protection measures and equipment in accordance 
with the local regulations.

Summary of Contents for AddPak

Page 1: ...IOM AddPak R02 Page 1 24 Brodie AddPak Additive Injection Block Installation Operation Manual...

Page 2: ...Receipt of Shipment 10 5 Return of Equipment 10 6 Storage 11 7 Standard Features 12 8 Functional Operation 14 9 Mounting 14 10 Specifications 15 11 Solenoid Input 17 12 Sensor Output 17 13 Wiring 18...

Page 3: ...trademarks of these companies The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed...

Page 4: ...iate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install o...

Page 5: ...responsibility to ensure that piping and other attachments connected to the Brodie instrument do not place adverse stresses upon it the design of the instrument has not been assessed for the effects o...

Page 6: ...nsuitable power sources unsuitable environmen tal conditions accident misuse improper instal lation modification repair storage or handling or any other cause not the fault of Brodie are not covered b...

Page 7: ...nd the product has been coated with Brodie s recommended method of protection against corrosion erosion 3 2 Limitation of Remedy and Liability Brodie International a Brodie Meter Co LLC Com pany Brodi...

Page 8: ...d to the factory A Decontamination Statement is included in the back of this manual If the equipment is removed from service it must be thoroughly drained and neutralized before it is packed for shipm...

Page 9: ...that the instrument be placed in an environmental ly controlled warehouse If this is not possible the instrument should be stored in a waterproof lined wooden box Desiccant packs should be taped to th...

Page 10: ...ar stock which minimizes external leak points The injector also incorporates an inlet machined basket strainer and an outlet check valve Installation The Injector s slim footprint allows for easy inst...

Page 11: ...y 0 25 Oval Gear Meter K Factor 5400 PPG Process Connections 3 8 FNPT Max Viscosity 300 Centistokes Max Working Pressure 400 PSI Electrical ASCO Explosion Proof Solenoid 120VAC 60HZ Standard Other Vol...

Page 12: ...ntroller as referenced above will send an AC voltage to the solenoid This will energize the coil and allow flow through the block As flow passes thru the block the oval meter will send pulses proporti...

Page 13: ...on Viton Chemraz Max Working Pressure 400PSI Environmental Ambient Operating Range 40 to 140 F Sensor Electrical Sensor Power 5vdc to 27vdc 20mA max imun Open Collector Output 5vdc to 27 vdc 100 mA ma...

Page 14: ...sor AB1010 1 11 Mounting Plate Sensor AB1011 1 12 Screws Socket Head Cap 10 32 x 3 8 Long 316 SS 151098 419 6 13 Sensor AB1012 1 14 Screws Socket Head Cap 6 32 x 7 16 151086 4 15 Quick Connect Stem Pr...

Page 15: ...aled on the face of the gear As flow passes through the block the oval gears rotate in direct pro portion to the volume and the sensor changes state as each magnet passes the sensor When the gear and...

Page 16: ...t sensor Isolate the shield at Meter Sensor and tape off Meter Sensor Pulse Signal Output The AddPak Injection Block meter sensor output is an un sourced open collector transistor output The white sen...

Page 17: ...itive pump to the AddPak must be sized to ensure adequate flow to meet the demand for injection Remember to consider how many injectors will be operating and the total flow required to meet that deman...

Page 18: ...Page 18 24 IOM AddPak R01 15 1 AddPak Unit Assembly...

Page 19: ...25 3 11 94 1 3 97 9 98 7 5 39 43 43 39 1 8 8 3 349 94 8 4 3 47 8 148 94 3 3 9 47 47 3 9 43 47 5 7843 54 7 8 551 5 18 4 39 7 42243 7 10 9 3 8 3 1 35 9 85 25 1 9 4958 8 7 TMRX 349 8 9MJ UT JW XZUUQ UNHY...

Page 20: ...Page 20 24 IOM AddPak R01 15 4 AddPak Illustration...

Page 21: ...IOM AddPak R02 Page 21 24 Technical Configuration STRAINER NEEDLE VALVE INJECTOR BLOCK CHECK VALVE NEEDLE VALVE QUICK DISCONNECT PULSE SENSOR SOLENOID OUTLET 3 8 NPT INLET 3 8 NPT...

Page 22: ...Health and Safety Hazards Precautions First Aid I hereby certify the equipment being returned has been cleaned and decontaminated in accordance with good industrial practices and in compliance with OS...

Page 23: ..._______________________ Additional Comments _______________________________ ___________________________________________________ Report Prepared by _________________________________ Phone _____________...

Page 24: ...Brodie International P O Box 450 30459 0450 19267 Highway 301 North Statesboro GA 30461 USA sales brodieintl com 1 912 489 0200 1 912 489 0294 Email Phone Fax...

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