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59
9
Install Pistons and Connecting Rods
1. Install connecting rod bearings. Be sure tang
on bearing is seated in notch (
A
, Figure 5) in
connecting rod and cap.
2. Install a piece of vinyl tubing (
B
) over each
connecting rod screw to prevent damage to
screw threads or crankpin when installing
piston and connecting rod.
Figure 5
3. Rotate crankshaft so that crankpin is at
bottom of stroke. Lubricate cylinder walls,
pistons and rings, bearings, and crankpins.
4. Using Tool Ring Compressor #19070, install
piston and connecting rod assemblies with
arrow on piston facing front.
5. Install connecting rod cap with ID mark
(
A
, Figure 6) facing front. Lubricate threads
and torque nuts to values listed in Section 14
- Engine Specifications.
Figure 6
NOTE:
After torquing rod cap, make sure
crankshaft rotates freely before proceeding to next
cylinder.
General Assembly
1. Install gasket, oil pick-up tube and strainer
(Figure 7). Torque screws to values listed in
Section 14 - Engine Specifications.
Figure 7
2. Install gasket and rear seal retainer
(
A
, Figure 8). Torque screws to values listed
in Section 14 - Engine Specifications.
3. Install starter motor (
B
) and torque screws to
values listed in Section 14 - Engine
Specifications.
Figure 8
4. Install flywheel and flywheel holder
(
A
, Figure 9).
5. Apply sealant to flywheel screws and torque
to values listed in Section 14 - Engine
Specifications.
Summary of Contents for Vanguard 430000
Page 3: ...6 This engine repair manual includes the following engine models MODEL 430000 MODEL 580000...
Page 5: ...THISPROPER SERVICE AND REPAIR IS IMPORTANT TO THE SAFE ECONOMICAL AND RELIABLE...
Page 6: ...3 1 1 SECTION 1 SAFETY AND MAINTENANCE SAFETY INFORMATION 4...
Page 11: ...8 2 2...
Page 25: ...22 2 2...
Page 37: ...34 3 3...
Page 41: ...38 4...
Page 42: ...39 5 SECTION 5 CYLINDER BLOCK DISASSEMBLY CYLINDER BLOCK DISASSEMBLY 40 CYLINDER BLOCK...
Page 55: ...52 7 7...
Page 68: ...65 10 MANUAL CHOKE CARBURETOR AUTOMATIC CHOKE CARBURETOR...
Page 84: ...81 10 Electric Fuel Pump NEW STYLE PUMP OLD STYLE PUMP...
Page 95: ...92 10 TROUBLESHOOTING ENGINE PERFORMANCE ISSUES...
Page 96: ...93 10...
Page 97: ...94 10...
Page 98: ...95 10...
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Page 100: ...97 10...
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Page 139: ...136 12 12 LUBRICATION SYSTEM...
Page 147: ...144 12 12...
Page 154: ...151 14 SECTION 14 ENGINE SPECIFICATIONS MODEL 430000 152 MODEL 580000 154...
Page 159: ...156 14 14...