128
11
Replace Solenoid
1. Remove nut and field coil wire from stud
terminal (Figure 47).
2. Remove solenoid mounting nuts and
solenoid.
3. Lift solenoid to disengage drive lever from
plunger.
NOTE:
Hold starter in vertical position with drive
housing side down when removing and installing
solenoid.
Figure 47
Install Solenoid
NOTE:
Small hole in rubber dust cover must face
starter.
1. Engage flats on plunger with fork in drive
lever and assemble solenoid to starter
(Figure 48). Torque nuts to values listed in
Section 14 - Engine Specifications.
2. Install field coil wire and nut. Torque to values
listed in Section 14 - Specifications.
3. Install starter motor. Torque screws to values
listed in Section 14 - Specifications.
Figure 48
Remove Pinion Gear Assembly
1. Remove solenoid.
2. Remove starter thru bolts (
A
, Figure 49).
Figure 49
3. Place starter on bench with drive housing up.
4. While holding starter housing, lift off drive end
housing with drive lever.
NOTE:
DO NOT separate housing from brush end
cap or allow armature to move up or it will be
necessary to reassemble brushes.
5. Separate split retainer using small screw
driver and remove upper retainer (
A
, Figure
50).
6. Use a 14 mm deep socket and drive lower
retainer from snap ring (
B
).
Figure 50
7. Pry off snap rings using small screwdriver
(Figure 51).
Summary of Contents for Vanguard 430000
Page 3: ...6 This engine repair manual includes the following engine models MODEL 430000 MODEL 580000...
Page 5: ...THISPROPER SERVICE AND REPAIR IS IMPORTANT TO THE SAFE ECONOMICAL AND RELIABLE...
Page 6: ...3 1 1 SECTION 1 SAFETY AND MAINTENANCE SAFETY INFORMATION 4...
Page 11: ...8 2 2...
Page 25: ...22 2 2...
Page 37: ...34 3 3...
Page 41: ...38 4...
Page 42: ...39 5 SECTION 5 CYLINDER BLOCK DISASSEMBLY CYLINDER BLOCK DISASSEMBLY 40 CYLINDER BLOCK...
Page 55: ...52 7 7...
Page 68: ...65 10 MANUAL CHOKE CARBURETOR AUTOMATIC CHOKE CARBURETOR...
Page 84: ...81 10 Electric Fuel Pump NEW STYLE PUMP OLD STYLE PUMP...
Page 95: ...92 10 TROUBLESHOOTING ENGINE PERFORMANCE ISSUES...
Page 96: ...93 10...
Page 97: ...94 10...
Page 98: ...95 10...
Page 99: ...96 10...
Page 100: ...97 10...
Page 101: ...98 10...
Page 102: ...99 10...
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Page 113: ...110 10...
Page 139: ...136 12 12 LUBRICATION SYSTEM...
Page 147: ...144 12 12...
Page 154: ...151 14 SECTION 14 ENGINE SPECIFICATIONS MODEL 430000 152 MODEL 580000 154...
Page 159: ...156 14 14...