54
8
Figure 1
2. Oil ring may be removed by hand by spiraling
top scraper into center ring groove, then into
top groove and off piston. Repeat for bottom
scraper, then remove expander.
3. Disassemble piston from connecting rod
using Piston Pin Fixture #19419.
NOTE:
Piston pin stop (
A
, Figure 2) must be
removed from support (
B
) when disassembling
piston and connecting rod.
4. Insert threaded driver (
C
) through piston pin
from FRONT side of piston and thread into
pilot.
5. Place piston with driver onto support with
arrow on piston facing up.
6. Press out piston pin.
Figure 2
Inspect Piston and Rings
If the cylinder bore is to be resized there is no
reason to check the piston as a new oversized
piston will be used.
If the cylinder is not going to be resized, and the
piston shows no signs of scoring, the piston should
be checked.
1. Check side clearance of ring grooves using
NEW rings (
A
, Figure 3). If a 0.0045 in. (0.11
mm) feeler gauge can be inserted, the ring
groove is worn. The piston must be
replaced.
Figure 3
2. Check ring end gap (Figure 4).
3. Clean carbon from end of rings and insert
approximately 1.0 in. (25 mm) into cylinder.
Figure 4
4. Check piston pin bore (Figure 5).
Summary of Contents for Vanguard 430000
Page 3: ...6 This engine repair manual includes the following engine models MODEL 430000 MODEL 580000...
Page 5: ...THISPROPER SERVICE AND REPAIR IS IMPORTANT TO THE SAFE ECONOMICAL AND RELIABLE...
Page 6: ...3 1 1 SECTION 1 SAFETY AND MAINTENANCE SAFETY INFORMATION 4...
Page 11: ...8 2 2...
Page 25: ...22 2 2...
Page 37: ...34 3 3...
Page 41: ...38 4...
Page 42: ...39 5 SECTION 5 CYLINDER BLOCK DISASSEMBLY CYLINDER BLOCK DISASSEMBLY 40 CYLINDER BLOCK...
Page 55: ...52 7 7...
Page 68: ...65 10 MANUAL CHOKE CARBURETOR AUTOMATIC CHOKE CARBURETOR...
Page 84: ...81 10 Electric Fuel Pump NEW STYLE PUMP OLD STYLE PUMP...
Page 95: ...92 10 TROUBLESHOOTING ENGINE PERFORMANCE ISSUES...
Page 96: ...93 10...
Page 97: ...94 10...
Page 98: ...95 10...
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Page 100: ...97 10...
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Page 139: ...136 12 12 LUBRICATION SYSTEM...
Page 147: ...144 12 12...
Page 154: ...151 14 SECTION 14 ENGINE SPECIFICATIONS MODEL 430000 152 MODEL 580000 154...
Page 159: ...156 14 14...