2
CONTENT
1
DEFINITION ............................................................................................................ 3
2
DEVICE
PURPOSE ................................................................................................. 3
3
SECURITY
PRINCIPLES ......................................................................................... 4
3.1 SECURITY PRINCIPLES OVERVIEW ............................................................................ 4
3.2. SECURITY PRINCIPLES ............................................................................................... 4
3.2.1 Prior to use ................................................................................................................... 4
3.2.2 When in use ................................................................................................................. 5
3.2.3 After use ....................................................................................................................... 5
3.2.4 Risk analysis ................................................................................................................ 5
3.2.5 Maintenance ................................................................................................................. 5
4
PACKING,
STORAGE
AND
HANDLING .................................................................. 5
4.1 PACKING ........................................................................................................................ 5
4.2 STORAGE ....................................................................................................................... 6
4.3 HANDLING ...................................................................................................................... 6
5
MAIN
SPECIFICATIONS ......................................................................................... 6
5.1 MECHANICAL DEVICE ................................................................................................... 8
5.2. MATERIAL AND FINISH ................................................................................................ 8
5.3 DATA ON THE PRODUCT .............................................................................................. 9
6
JACK
OPERATION .................................................................................................. 9
6.1 JACK OPERATION INSTRUCTIONS .............................................................................. 9
6.2 REST ADJUSTMENT .....................................................................................................10
6.3 RATCHET CRANK OPERATION AND THE RATCHET CRANK-LEVER .......................10
6.4 BEARING SURFACE CHECK-UP /floor, rough ground/ .................................................11
6.5 TEST PRIOR TO USE ....................................................................................................11
7
OPERATION ...........................................................................................................11
7.1 APPLICATION OF THE JACK ........................................................................................11
7.2 SAFETY WORK ENVIRONMENT ..................................................................................12
8
CHECK-UP
ON
THE
JACK .....................................................................................12
8.1 INSPECTION .................................................................................................................12
8.1.1 Inspections types .........................................................................................................12
8.1.2 Daily inspection ...........................................................................................................13
8.1.3 Regular inspection .......................................................................................................13
8.1.4 Jack occasionally used ................................................................................................13
8.1.5 Report on inspection ....................................................................................................13
8.2 INSPECTION PROCEDURE ..........................................................................................13
9
TROUBLE-SHOOTING...........................................................................................14
10
GREASING ...........................................................................................................15
10.1 GENERALLY ................................................................................................................15
10.2 JACK MECHANISM .....................................................................................................15
11
MAINTENANCE ....................................................................................................15
11.1 SECURITY PRINCIPLES .............................................................................................15
11.2 REPLACEMENT OF BRAKE INSERTS AND BRAKE ADJUSTING .............................16
11.2.1 Brake disassembly (fig. 6) .........................................................................................16
11.2.2 Brake assembly and adjusting (figures 6 and 7) ........................................................16
11.3 BEARINGS ...................................................................................................................16
11.4 GENERAL INSTRUCTIONS .........................................................................................16
11.5 CHECK UP ...................................................................................................................17
11.6 REPAIR ........................................................................................................................17
11.7 TEST ............................................................................................................................17
12
PUTTING
OUT
OF
OPERATION
–
LIQUIDATION ................................................17
13
LATED
DOCUMENTATION ..................................................................................17
14
FINAL
REQUIREMENTS
OF
THE
PRODUCER
TO
THE
CUSTOMER ................17