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1 DEFINITION 

 !  HAZARD

 

Hazard

it adverts to an imminent hazardous situation, which will inflict 

death or serious injury, if the operation personnel will not avoid it.

  

 

 !  WARNING 

Warning

:

  it  adverts  to  a  possible  hazardous  situation,  which  could 

inflict death or serious injury, if the operation personnel will not avoid it.

 

 

 !  NOTICE 

Notice: 

it  adverts  to  a  possible  hazardous  situation,  which  could 

inflict  any  minor  or  slight  injury,  if  the  operation  personnel  will  not 
avoid it. The notice can warn against hazardous practices as well. 

 

Load capacity (Q):

 is the maximum permitted weight (working load limit) of a load on 

the jack head, by which the jack is possible to be loaded when handling on conditions 
specified in this Operation Manual. 

 

Load capacity (Q1):

 is the maximum permitted weight (working load limit) of a load 

on the rest, by which the jack is possible to be loaded when handling on conditions 
specified in this Operation Manual. 

 

2 DEVICE PURPOSE 

2.1 The rack jack type 15-00 load capacity 2,5t and 5t, 15-01 load capacity 10t and 
16t,  Z23  load  capacity  20t  in  any  combination  of  design  (-RK,  -RKP,  -VK)  and  in 
design  for  potentially  explosive  atmospheres  -NEXP  (hereinafter  referred  to  as 
product  or  NEXP=  structurally  identical  product,  differing  in  surface  protection  of 
selected  parts,  marking  plate  material  and  documentation)  is  designed  entirely  for 
manual raising, lowering and pushing of free loads in the workplace. The load weight 
when raising does not have to exceed specified permitted load capacity. 

 

2.2  

The  product  has  been  designed  in  compliance  with  the  requirements 

stipulated by Directive 2006/42/EC of the European Parliament and of the Council, as 
amended  by  the  Czech  technical  regulation  –  Government  Directive  No.  176/2008 
Coll.,  as  amended,  and  the  requirements  of  the  harmonized  Czech  technical 
standards 

Č

SN EN ISO 12100 and 

Č

SN EN 1494+A1.  

 

2.3 

The  product  has  been  designed  in  compliance  with  the  requirements 

stipulated by Directive 2014/34/EU of the European Parliament and of the Council, as 
amended  by  the  Czech  technical  regulation  –  Government  Directive  No.  116/2016 
Coll.,  as  amended.  The  product  has  been  designed  as 

 

IM2ExhIMb

  equipment 

pursuant to EN ISO 80079-36:2016 and EN ISO 80079-37:2016. It complies with the 
conditions  stipulated  for  use  in  mining  environments  classed  as  “hazardous 
atmospheric conditions 2” pursuant to 

Č

SN EN 1127-2. 

 

2.4 

The product has been designed in compliance with the requirements 

stipulated by Directive 2014/34/EU of the European Parliament and of the Council, as 
amended by the Czech technical regulation – Government Directive No. 116/2016 
Coll., as amended. The product has been designed as 

 

II2GExhIICT6Gb,  

 

II2DExhIIICT85°CDb

 equipment pursuant to EN ISO 80079-36:2016 and EN ISO 

80079-37:2016.  It  complies  with  the  conditions  stipulated  for  use  in  environments 
classed as „zone 1 and zone 21“, “zone 2 and zone 22“ pursuant to 

Č

SN EN 1127-1. 

 

Note: Articles 2.3 and 2.4 apply to NEXP product design. 
 
 

Summary of Contents for 15-00

Page 1: ...5t and 5t Type 15 01 load capacity 10t and 16t Type Z23 load capacity 20t DESIGN WITH RATCHET CRANK RK DESIGN WITH RATCHET HANDLE LEVER RKP DESIGN WITH ADJUSTABLE SUPPORT VK DESIGNED IN EXPLOSIVE ENV...

Page 2: ...ST PRIOR TO USE 11 7 OPERATION 11 7 1 APPLICATION OF THE JACK 11 7 2 SAFETY WORK ENVIRONMENT 12 8 CHECK UP ON THE JACK 12 8 1 INSPECTION 12 8 1 1 Inspections types 12 8 1 2 Daily inspection 13 8 1 3 R...

Page 3: ...and pushing of free loads in the workplace The load weight when raising does not have to exceed specified permitted load capacity 2 2 The product has been designed in compliance with the requirements...

Page 4: ...ety work with your jack 3 2 SECURITY PRINCIPLES WARNING 3 2 1 Prior to use ALWAYS ensure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized...

Page 5: ...ons to carry out the regular inspection of the jack ALWAYS ensure slipping parts would be sufficiently greased At maintenance only such interventions can be done that will be in accordance with produc...

Page 6: ...signs correspond to the parameters of the standard product design E g product parameters 15 01 NEXP 10t correspond to product parameters 15 01 10t Type design Load capacity t Actuating force on crank...

Page 7: ...01 VK 2 5 540 90 6 15 01 VK 5 540 90 6 15 01 VK 10 500 100 5 Main dimensions all type Main dimensions design RKP Q Q q r Z min h a b 1 b Fig 1 Fig 2 Fig 3 Position transport Position lever Position cr...

Page 8: ...load but frequently to the maximum load 0 63 k 0 80 0 25 0 5 4 very heavy Jacks usually being subject to the maximum load or load approximating to the maximum 0 80 k 1 00 0 12 0 25 Load diagram Load d...

Page 9: ...an take place when shifting the load and thereby unloading and releasing the jack Every such handling is necessary to be appreciated individually in terms of safety NEVER the load weight or resultant...

Page 10: ...ventually rotation motion of the ratchet crank Make sure at each change of the position of the changeover lever whether the lever gets fitly to the socket in the ratchet crank First motion of the ratc...

Page 11: ...onsible for the set up 6 5 TEST PRIOR TO USE NOTICE 1 At first read again the previous articles of this manual and make sure that all steps were correctly done and all parts are safety mounted 2 Visua...

Page 12: ...must be repaired or replaced If the product collides with a falling flying object rock slide that could sufficiently damage the covers work must be stopped immediately and the product inspected 8 CHEC...

Page 13: ...it he jack not being in operation for a period of one year to inspection complying with requirements in the section 8 1 3 before follow up putting it into operation 8 1 5 Report on inspection Keep the...

Page 14: ...capacity of the jack When interrupting jacking up the brake must hold firmly the load in each position during raising and lowering If it will not be so ask for repair and adjusting of the brake 9 TROU...

Page 15: ...he jack NOTICE Imperfect maintenance and insufficient greasing can cause a serious accident ALWAYS grease more often in corrosive environment salt water oceanic climate acids etc than in ordinary circ...

Page 16: ...he theoretical service life of the product Therefore they do not need any special maintenance except for cleaning and lubrication during the regular inspection interval see 8 1 In the event that the b...

Page 17: ...liquidation of waste metal 13 LATED DOCUMENTATION of Law as amended 13 1 EC declaration of conformity 13 2 The Operation Manual was elaborated in accordance with following technical regulations techni...

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