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15 

10 GREASING 

10.1

 

GENERALLY 

Before  application  of  the  grease  remove  old  grease,  clean  up  components  with 
grease solvent and apply new grease. Use grease specified by the producer. 
Lifters of load capacity 2,5, 5 a 10t are equipped with a lubrication plug on the cover 
of  the  gear  transfer.  We  recommend  regular  lubrication  of  the  gear  mechanism  at 
least once every 6 months. 
Use grease: Universal lithium plastic lubricant, water resistant, usable in a minimum 
range of working temperatures from -20°C to +50°C. For example A2, LV2EP. 

!  WARNING 

All  lubricants  (grease,  oil)  used  in  the  NEXP  version  must  have  an  ignition 
temperature higher than 135°C. E.g. LV2EP, …. 
 

10.2

 

JACK

 

MECHANISM 

Lubricate products with a load capacity of 2,5t, 5t and 10t with a lubrication press via 
a lubrication plug on the cover. For 16t and 20t products, slide the unloaded product 
to the maximum position. Lubricate the comb bar and lower the product. 
Grease all slipping or moveable surfaces on the crank of the jack. 

 

 !  NOTICE 

Imperfect maintenance and insufficient greasing can cause a serious accident.  

 

ALWAYS 

grease  more  often  in  corrosive  environment  (salt  water,  oceanic 

climate, acids etc.) than in ordinary circumstances.

 

11 MAINTENANCE 

11.1 SECURITY PRINCIPLES 

 !  Warning 

Only  qualified  persons  (service  organizations),  trained  in  safety  and 
maintenance  of  the  jacks,  can  carry  out  maintenance  and  professional 
inspections. 

 

ALWAYS 

use entirely components supplied by the producer. 

 

It  is  not  permitted  to  carry  out  repairs  and  maintenance  in  other  way  than 
specified  by  the  producer.  It  means  namely  the  forbiddance  of  using 
unoriginal spare parts or carrying out of changes on the product without the 
approval of the producer.   

ALWAYS 

test jack function after carrying out the maintenance. 

ALWAYS 

mark  disabled  or  repaired  jack  with  appropriate  inscription  (i.e. 

„OUT 

OF OPERATION“

). 

NEVER 

carry out maintenance if there is the load on the jack. 

NEVER 

work with the jack that is under repair! 

ALWAYS

  when  repairing  the paint,  it  is  necessary  to  observe the total thickness  of 

the paint layer maximum 0,2 mm (or new paint, or after cleaning the 
surface new paint, applies to NEXP product design).

 

Summary of Contents for 15-00

Page 1: ...5t and 5t Type 15 01 load capacity 10t and 16t Type Z23 load capacity 20t DESIGN WITH RATCHET CRANK RK DESIGN WITH RATCHET HANDLE LEVER RKP DESIGN WITH ADJUSTABLE SUPPORT VK DESIGNED IN EXPLOSIVE ENV...

Page 2: ...ST PRIOR TO USE 11 7 OPERATION 11 7 1 APPLICATION OF THE JACK 11 7 2 SAFETY WORK ENVIRONMENT 12 8 CHECK UP ON THE JACK 12 8 1 INSPECTION 12 8 1 1 Inspections types 12 8 1 2 Daily inspection 13 8 1 3 R...

Page 3: ...and pushing of free loads in the workplace The load weight when raising does not have to exceed specified permitted load capacity 2 2 The product has been designed in compliance with the requirements...

Page 4: ...ety work with your jack 3 2 SECURITY PRINCIPLES WARNING 3 2 1 Prior to use ALWAYS ensure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized...

Page 5: ...ons to carry out the regular inspection of the jack ALWAYS ensure slipping parts would be sufficiently greased At maintenance only such interventions can be done that will be in accordance with produc...

Page 6: ...signs correspond to the parameters of the standard product design E g product parameters 15 01 NEXP 10t correspond to product parameters 15 01 10t Type design Load capacity t Actuating force on crank...

Page 7: ...01 VK 2 5 540 90 6 15 01 VK 5 540 90 6 15 01 VK 10 500 100 5 Main dimensions all type Main dimensions design RKP Q Q q r Z min h a b 1 b Fig 1 Fig 2 Fig 3 Position transport Position lever Position cr...

Page 8: ...load but frequently to the maximum load 0 63 k 0 80 0 25 0 5 4 very heavy Jacks usually being subject to the maximum load or load approximating to the maximum 0 80 k 1 00 0 12 0 25 Load diagram Load d...

Page 9: ...an take place when shifting the load and thereby unloading and releasing the jack Every such handling is necessary to be appreciated individually in terms of safety NEVER the load weight or resultant...

Page 10: ...ventually rotation motion of the ratchet crank Make sure at each change of the position of the changeover lever whether the lever gets fitly to the socket in the ratchet crank First motion of the ratc...

Page 11: ...onsible for the set up 6 5 TEST PRIOR TO USE NOTICE 1 At first read again the previous articles of this manual and make sure that all steps were correctly done and all parts are safety mounted 2 Visua...

Page 12: ...must be repaired or replaced If the product collides with a falling flying object rock slide that could sufficiently damage the covers work must be stopped immediately and the product inspected 8 CHEC...

Page 13: ...it he jack not being in operation for a period of one year to inspection complying with requirements in the section 8 1 3 before follow up putting it into operation 8 1 5 Report on inspection Keep the...

Page 14: ...capacity of the jack When interrupting jacking up the brake must hold firmly the load in each position during raising and lowering If it will not be so ask for repair and adjusting of the brake 9 TROU...

Page 15: ...he jack NOTICE Imperfect maintenance and insufficient greasing can cause a serious accident ALWAYS grease more often in corrosive environment salt water oceanic climate acids etc than in ordinary circ...

Page 16: ...he theoretical service life of the product Therefore they do not need any special maintenance except for cleaning and lubrication during the regular inspection interval see 8 1 In the event that the b...

Page 17: ...liquidation of waste metal 13 LATED DOCUMENTATION of Law as amended 13 1 EC declaration of conformity 13 2 The Operation Manual was elaborated in accordance with following technical regulations techni...

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