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14 

(2) Regular inspection

 (carried out by the competent person) 

Part 

Inspection 

method

 

Limit / criteria for  

putting-out of 

operation

 

Remedy

 

1. Fixative parts 
 
 

Visual inspection 
of all screws, nuts, 
rivets etc. 

Faulty or missing 
parts; 
 
Released parts 

Replace by new 
ones; 
 
To retighten 
released parts 

2. All parts 

Visual inspection 

Outworn or 
damaged parts; 
 
Fouled and 
ungreased parts 
 

Replace by new 
ones; 
 
To take to parts, 
clean up, grease 
and again assemble 

3. Label – marking of 
load capacity on the 
jack 

Visual inspection 

Load capacity is not 
readable 

To repair or replace 
by new one 

4. Brake 

Jack up and lower 
the load with 
weight equal 
approximately to 
the load capacity 
of the jack  

When interrupting 
jacking up the brake 
must hold firmly the 
load in each 
position during 
raising and lowering 

If it will not be so, 
ask for repair and 
adjusting of the 
brake 
 

 

9 TROUBLE-SHOOTING 

Situation 

Cause of trouble 

Remedy 

1. Jack does not hold firmly 
the load. 

Brake slipping. 

Brake adjusting or repair 
according to the chapter 
„Maintenance“. 

2. Jack jacks up heavily or 
does not raise the load. 

(1) Jack is overloaded. 
 
(2) Damaged geared 
transmission. 

(1) Lower the load weight 
to the value of the safe 
working load. 
(2) Repair of the jack 

3. Jack emits the special 
noise. 

Insufficiently greased 
geared transmission. 
 
 

Carry out the lubrication of 
the geared transmissions 
by grease. 

4. Characteristic sound is 
not heard when snapping 
the pawls to dents of 
ratchet. 

Malfunction of pawls. 
Rust, impurities, broken 
spring. 

Clean up, replace the 
spring. 

 

 

 

 

 

Summary of Contents for 15-00

Page 1: ...5t and 5t Type 15 01 load capacity 10t and 16t Type Z23 load capacity 20t DESIGN WITH RATCHET CRANK RK DESIGN WITH RATCHET HANDLE LEVER RKP DESIGN WITH ADJUSTABLE SUPPORT VK DESIGNED IN EXPLOSIVE ENV...

Page 2: ...ST PRIOR TO USE 11 7 OPERATION 11 7 1 APPLICATION OF THE JACK 11 7 2 SAFETY WORK ENVIRONMENT 12 8 CHECK UP ON THE JACK 12 8 1 INSPECTION 12 8 1 1 Inspections types 12 8 1 2 Daily inspection 13 8 1 3 R...

Page 3: ...and pushing of free loads in the workplace The load weight when raising does not have to exceed specified permitted load capacity 2 2 The product has been designed in compliance with the requirements...

Page 4: ...ety work with your jack 3 2 SECURITY PRINCIPLES WARNING 3 2 1 Prior to use ALWAYS ensure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized...

Page 5: ...ons to carry out the regular inspection of the jack ALWAYS ensure slipping parts would be sufficiently greased At maintenance only such interventions can be done that will be in accordance with produc...

Page 6: ...signs correspond to the parameters of the standard product design E g product parameters 15 01 NEXP 10t correspond to product parameters 15 01 10t Type design Load capacity t Actuating force on crank...

Page 7: ...01 VK 2 5 540 90 6 15 01 VK 5 540 90 6 15 01 VK 10 500 100 5 Main dimensions all type Main dimensions design RKP Q Q q r Z min h a b 1 b Fig 1 Fig 2 Fig 3 Position transport Position lever Position cr...

Page 8: ...load but frequently to the maximum load 0 63 k 0 80 0 25 0 5 4 very heavy Jacks usually being subject to the maximum load or load approximating to the maximum 0 80 k 1 00 0 12 0 25 Load diagram Load d...

Page 9: ...an take place when shifting the load and thereby unloading and releasing the jack Every such handling is necessary to be appreciated individually in terms of safety NEVER the load weight or resultant...

Page 10: ...ventually rotation motion of the ratchet crank Make sure at each change of the position of the changeover lever whether the lever gets fitly to the socket in the ratchet crank First motion of the ratc...

Page 11: ...onsible for the set up 6 5 TEST PRIOR TO USE NOTICE 1 At first read again the previous articles of this manual and make sure that all steps were correctly done and all parts are safety mounted 2 Visua...

Page 12: ...must be repaired or replaced If the product collides with a falling flying object rock slide that could sufficiently damage the covers work must be stopped immediately and the product inspected 8 CHEC...

Page 13: ...it he jack not being in operation for a period of one year to inspection complying with requirements in the section 8 1 3 before follow up putting it into operation 8 1 5 Report on inspection Keep the...

Page 14: ...capacity of the jack When interrupting jacking up the brake must hold firmly the load in each position during raising and lowering If it will not be so ask for repair and adjusting of the brake 9 TROU...

Page 15: ...he jack NOTICE Imperfect maintenance and insufficient greasing can cause a serious accident ALWAYS grease more often in corrosive environment salt water oceanic climate acids etc than in ordinary circ...

Page 16: ...he theoretical service life of the product Therefore they do not need any special maintenance except for cleaning and lubrication during the regular inspection interval see 8 1 In the event that the b...

Page 17: ...liquidation of waste metal 13 LATED DOCUMENTATION of Law as amended 13 1 EC declaration of conformity 13 2 The Operation Manual was elaborated in accordance with following technical regulations techni...

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