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8.1.2 Daily inspection 

Check up at parts recommended in the section 8.2(1) „Daily inspection“, whether the 
jacks  are  not  damaged  nor  have  no  defect.  Carry  out  this  inspection  also  during 
operation  in  the  interval  between  regular  inspections.  Qualified  employees  will 
determine,  whether  any  defect  or  damage  can  constitute  a hazard  and  whether  the 
detailed inspection is necessary. 
 

8.1.3 Regular inspection 

Carry  out  overall  inspections  of  the  jack  in  the  form  of  recommended  regular 
inspections.  The  recommended  regular  inspection  stated  in  the  section  8.2(2)  must 
be  performed  under  the  supervision  of  the  competent  persons  who  will  determine, 
whether the jack is necessary to be taken to parts. These inspections comprise also 
requirements of the daily inspection. 

 

8.1.4 Jack occasionally used 

(1) Submit the jack not being in operation for a period of one month or longer but less 

than a year to inspection complying with requirements in the section 8.1.2 before 
follow-up putting it into operation. 

(2) Submit  he  jack  not  being  in  operation  for  a  period  of  one  year  to  inspection 

complying  with  requirements  in  the  section  8.1.3  before  follow-up  putting  it  into 
operation. 

 

8.1.5 Report on inspection 

Keep  the  record  of  performed  tests,  inspections  and  maintenances  of  jacks  every 
time. Carry out dating reports on inspections in intervals specified in the section 8.1.1 
(2)(b) and keep them in the place specified by the user. 
The  person  responsible  for  safety  and  determined  by  the  user  must  be  advised  of 
defects detected by the inspection or recorded during the operation. 

 

8.2 INSPECTION PROCEDURE 

(1) Daily inspection

 (carried out by operating staff or person responsible) 

Part 

Inspection method 

Limit / criteria for  

putting-out of 

operation 

Remedy 

1. Jack function 

Visually, 
aurally 

The jack goes 
hardly, stammers, 
emits noise etc. 

To clean up and 
grease the jack. If 
the defect will not 
be removed, get the 
jack repaired. 

2. Pawls function 

Visual inspection 
when jacking up 

Pawls do not snap 
behind dents of the 
ratchet. 

To clean up, 
grease, eventually 
change the spring. 

3. Fixative parts 
 
 

Visual inspection of 
all screws, nuts, 
rivets etc. 

Faulty or missing 
parts; 
 
Released parts 

Replace by new 
ones; 
 
To retighten 
released parts 

 
 

Summary of Contents for 15-00

Page 1: ...5t and 5t Type 15 01 load capacity 10t and 16t Type Z23 load capacity 20t DESIGN WITH RATCHET CRANK RK DESIGN WITH RATCHET HANDLE LEVER RKP DESIGN WITH ADJUSTABLE SUPPORT VK DESIGNED IN EXPLOSIVE ENV...

Page 2: ...ST PRIOR TO USE 11 7 OPERATION 11 7 1 APPLICATION OF THE JACK 11 7 2 SAFETY WORK ENVIRONMENT 12 8 CHECK UP ON THE JACK 12 8 1 INSPECTION 12 8 1 1 Inspections types 12 8 1 2 Daily inspection 13 8 1 3 R...

Page 3: ...and pushing of free loads in the workplace The load weight when raising does not have to exceed specified permitted load capacity 2 2 The product has been designed in compliance with the requirements...

Page 4: ...ety work with your jack 3 2 SECURITY PRINCIPLES WARNING 3 2 1 Prior to use ALWAYS ensure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized...

Page 5: ...ons to carry out the regular inspection of the jack ALWAYS ensure slipping parts would be sufficiently greased At maintenance only such interventions can be done that will be in accordance with produc...

Page 6: ...signs correspond to the parameters of the standard product design E g product parameters 15 01 NEXP 10t correspond to product parameters 15 01 10t Type design Load capacity t Actuating force on crank...

Page 7: ...01 VK 2 5 540 90 6 15 01 VK 5 540 90 6 15 01 VK 10 500 100 5 Main dimensions all type Main dimensions design RKP Q Q q r Z min h a b 1 b Fig 1 Fig 2 Fig 3 Position transport Position lever Position cr...

Page 8: ...load but frequently to the maximum load 0 63 k 0 80 0 25 0 5 4 very heavy Jacks usually being subject to the maximum load or load approximating to the maximum 0 80 k 1 00 0 12 0 25 Load diagram Load d...

Page 9: ...an take place when shifting the load and thereby unloading and releasing the jack Every such handling is necessary to be appreciated individually in terms of safety NEVER the load weight or resultant...

Page 10: ...ventually rotation motion of the ratchet crank Make sure at each change of the position of the changeover lever whether the lever gets fitly to the socket in the ratchet crank First motion of the ratc...

Page 11: ...onsible for the set up 6 5 TEST PRIOR TO USE NOTICE 1 At first read again the previous articles of this manual and make sure that all steps were correctly done and all parts are safety mounted 2 Visua...

Page 12: ...must be repaired or replaced If the product collides with a falling flying object rock slide that could sufficiently damage the covers work must be stopped immediately and the product inspected 8 CHEC...

Page 13: ...it he jack not being in operation for a period of one year to inspection complying with requirements in the section 8 1 3 before follow up putting it into operation 8 1 5 Report on inspection Keep the...

Page 14: ...capacity of the jack When interrupting jacking up the brake must hold firmly the load in each position during raising and lowering If it will not be so ask for repair and adjusting of the brake 9 TROU...

Page 15: ...he jack NOTICE Imperfect maintenance and insufficient greasing can cause a serious accident ALWAYS grease more often in corrosive environment salt water oceanic climate acids etc than in ordinary circ...

Page 16: ...he theoretical service life of the product Therefore they do not need any special maintenance except for cleaning and lubrication during the regular inspection interval see 8 1 In the event that the b...

Page 17: ...liquidation of waste metal 13 LATED DOCUMENTATION of Law as amended 13 1 EC declaration of conformity 13 2 The Operation Manual was elaborated in accordance with following technical regulations techni...

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