background image

 

 

1 DEFINITION 

 !  HAZARD

 

Hazard

: it adverts to an imminent hazardous situation, which will inflict 

death or serious injury, if the operation personnel do not avoid it.  

 

 !  WARNING 

Warning

:  it  adverts  to  a  possible  hazardous  situation,  which  could 

inflict death or serious injury, if the operation personnel do not avoid it. 

 

 !  NOTICE 

Notice: 

it adverts to a possible hazardous situation, which could inflict 

any minor or slight injury, if the operation personnel do not avoid it. The 
notice can warn against hazardous practices as well. 

 

Load capacity (Q):

 is the maximum permitted weight (working load limit) of a load, the 

jack can be loaded by when handling it on conditions specified in this Operation Manual. 
 

2 DEVICE PURPOSE 

2.1  Rack  jack  type  15-00  with  a  load  capacity  of  2.5  t  and  5  t,  type  15-01  with  a  load 
capacity  of  10  t  in  the  container  design  -  CON,  wall  container  -  CON-W  in  any 
combination  of  designs  (-RK,  -RKP)  and  in  the  design  for  environments  with  a  risk  of 
explosion -NEXP (hereinafter referred to as the product, or NEXP = structurally identical 
product, differing in the surface protection of selected parts, the material of the marking 
label and documentation) is destined entirely for anchorage to structures for the purpose 
of manual raising and lowering of movable parts of structures (e.g. covers or container 
roofs, waste gates of water basins, screens of sewage disposal plant etc.). The weight 
of  a  movable  part  of  a  structure  when  handling  does  not  have  to  exceed  specified 
permitted load capacity of the jack. 
 
2.2  The jack by its design meets requirements provided by Directive 2006/42/EC of the 
European Parliament and of the Council as amended by the Czech technical regulation 
–  ministerial  order  No.  176/2008  of  the  Collection  of  Laws  as  amended  as  well  as 
requirements  of  the 

Č

SN  EN  ISO  12100  and 

Č

SN  EN  1494+A1  harmonized  technical 

standards. 
 
2.3  The product has been designed in compliance with the requirements stipulated by 
Directive  2014/34/EU  of  the  European  Parliament  and  of  the  Council,  as  amended  by 
the Czech technical regulation – Government Directive No. 116/2016 Coll., as amended. 
The  product  has  been  designed  as 

 

IM2ExhIMb

  equipment  pursuant  to  EN  ISO 

80079-36:2016  and  EN  ISO  80079-37:2016.  It  complies  with  the  conditions  stipulated 
for  use  in  mining  environments  classed  as  “hazardous  atmospheric  conditions  2” 
pursuant to 

Č

SN EN 1127-2. 

 
2.4  The product has been designed in compliance with the requirements stipulated by 
Directive 2014/34/EU of the European Parliament and of the Council, as amended by 
the Czech technical regulation – Government Directive No. 116/2016 Coll., as amended. 
The product has been designed as 

 

II2GExhIICT6Gb, 

 

II2DExhIIICT85°CDb

 

equipment pursuant to EN ISO 80079-36:2016 and EN ISO 80079-37:2016. It complies 
with the conditions stipulated for use in environments classed as „zone 1 and zone 21“, 
“zone 2 and zone 22“ pursuant to 

Č

SN EN 1127-1. 

 
Note: Articles 2.3 and 2.4 apply to NEXP product design. 

Summary of Contents for 15-00-CON

Page 1: ...load capacity 10t CONTAINER WALL MOUNTED CONSTRUCTION CON W CONTAINER DESIGN CON these versions are further available in variants DESIGN WITH RATCHET CRANK RK DESIGN WITH RATCHET HANDLE LEVER RKP DES...

Page 2: ...N 10 7 2 SAFETY WORK ENVIRONMENT 10 8 JACK CHECK 11 8 1 INSPECTION 11 8 1 1 Inspections types 11 8 1 2 Daily inspection 11 8 1 3 Regular inspection 11 8 1 4 Jack occasionally used 11 8 1 5 Report on i...

Page 3: ...plant etc The weight of a movable part of a structure when handling does not have to exceed specified permitted load capacity of the jack 2 2 The jack by its design meets requirements provided by Dir...

Page 4: ...nsure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized with the operation manual and trained in security of work and mode of operation ALW...

Page 5: ...the approval of the producer 4 PACKING STORAGE AND HANDLING 4 1 PACKING 4 1 1 Jacks are supplied in assembled state in bulk in transport cases 4 1 2 The following accompanying documentation is a part...

Page 6: ...0 C to 500 C 12 8 15 2 17 0 15 00 CON 11 4 13 8 15 6 15 00 CON W 5 360 850 550 22 1 25 6 28 5 15 00 CON 19 0 22 5 25 4 15 01 CON W 10 345 825 540 35 40 45 15 01 CON 33 38 43 Dimensions Type design Loa...

Page 7: ...he load diagram Tab 5 1 MECHANICAL CLASSIFICATION Load diagram load distribution Definition Load coefficient Average daily operating time h 1 light Jacks usually being subject to the low load and only...

Page 8: ...article 6 4 7 EN ISO 80079 36 article 6 7 and SN SN CLC TR 60079 32 1 are not used in the chain block 5 2 4 The jack does not exceed the noise values specified in the Annex No 1 article 1 7 4 2 lette...

Page 9: ...bar ends with 25 mm 2 5t load capacity or 30 mm 5t 10t load capacity serve for mounting to a structure 6 1 2 Product design CON The manufacturer of the equipment in which the jack will be used specifi...

Page 10: ...nt that there is the symbol of the protection type marked on the label see articles 2 3 2 4 and 5 3 of this OM 7 1 2 The jack is operated by a crank Jacking up and lowering of a structure can be inter...

Page 11: ...inspection also during operation in the interval between regular inspections Qualified employees will determine whether any defect or damage can constitute a hazard and whether the detailed inspectio...

Page 12: ...o retighten released parts 2 Regular inspection carried out by competent person Part Inspection method Limit criterion for putting out of operation Remedy 1 Fixative parts Visual inspection of all scr...

Page 13: ...grease solvent and apply new grease Use grease specified by the producer Lifters of load capacity 2 5 5 a 10t are equipped with a lubrication plug on the cover of the gear transfer We recommend regula...

Page 14: ...mark disabled or repaired jack with appropriate inscription i e OUT OF OPERATION NEVER carry out maintenance if there is a load on the jack NEVER work with the jack that is under repair ALWAYS when r...

Page 15: ...orm maintenance in clean environment 2 NEVER disassemble the jack more than it is necessary to carrying out the needful repair 3 NEVER use excessive power when dismantling parts 4 NEVER use heat fire...

Page 16: ...and Council directive 2014 34 EU SN EN ISO 12100 SN EN 1494 A1 SN EN 1127 2 SN EN 1127 1 SN EN ISO 80079 36 SN EN ISO 80079 37 Regulation of CBM Czech Bureau of Mine No 22 89 of the Collection of Law...

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