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6 JACK INSTALLATION 

 !  WARNING 

ALWAYS 

before installation check up thoroughly whether the jack is not damaged.

 

NEWER 

the weight of the jacked up structure or resulting pushing (pulling) force on 
the rack bar have to exceed the safe working load of the jack. 

The NEXP product must be installed in such a way as to prevent creeping charges. 

Charging mechanisms stronger than manual friction must be avoided at the installation site

.  

A NEXP product when used in a mine or other environment where the product could 
collide with falling, flying… objects (rock, stones…) must be protected to minimize the 
likelihood of a collision (sufficiently dimensioned cover, …). 

 

6.1

 

ANCHORAGE

 

TO

 

A

 

STRUCTURE 

6.1.1  Product design – CON-W: 

Two grips on the coating with holes for screws M12 (2,5t load capacity) or M16 
(5t  ,10t  load  capacity) and  holes at  the  ridge  bar  ends  with 

  25 mm  (2,5t  load 

capacity) or 

 30 mm (5t,10t load capacity) serve for mounting to a structure. 

 
6.1.2   Product design – CON:  

The manufacturer of the equipment, in which the jack will be used, specifies the 
assembly  method  for  the  structure.  The  jack  anchorage  to  the  equipment  as  a 
rule  represents  an  intervention  to  the  jack  design  (e.g.  welding  very  grip, 
mounting of other parts on the jack). 

 

 !  NOTICE 

Any  guarantee  does  not  apply  to  the  jack  modified  according  to  Article  6.1.2, 

unless the modification type is negotiated and approved by the manufacturer. 

 

ALWAYS we

 recommend consulting a technical department of the jack manufacturer 

the type of intended modification. 

 

6.1.3  Installation of jack with respect to rack load. 

When installing the – CON and – CON-W rack jacks it is essential to assure that 
the load on the jack is in the right direction.

 

The pressure (tension) load on the 

rack must always act in the direction from the handle hub to the catches (see 
diagram), and never the other way round. 

 

 

 

Q

T

 – tensile load 

 
Q

D

 – pressure load 

 

 

 

 

Summary of Contents for 15-00-CON

Page 1: ...load capacity 10t CONTAINER WALL MOUNTED CONSTRUCTION CON W CONTAINER DESIGN CON these versions are further available in variants DESIGN WITH RATCHET CRANK RK DESIGN WITH RATCHET HANDLE LEVER RKP DES...

Page 2: ...N 10 7 2 SAFETY WORK ENVIRONMENT 10 8 JACK CHECK 11 8 1 INSPECTION 11 8 1 1 Inspections types 11 8 1 2 Daily inspection 11 8 1 3 Regular inspection 11 8 1 4 Jack occasionally used 11 8 1 5 Report on i...

Page 3: ...plant etc The weight of a movable part of a structure when handling does not have to exceed specified permitted load capacity of the jack 2 2 The jack by its design meets requirements provided by Dir...

Page 4: ...nsure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized with the operation manual and trained in security of work and mode of operation ALW...

Page 5: ...the approval of the producer 4 PACKING STORAGE AND HANDLING 4 1 PACKING 4 1 1 Jacks are supplied in assembled state in bulk in transport cases 4 1 2 The following accompanying documentation is a part...

Page 6: ...0 C to 500 C 12 8 15 2 17 0 15 00 CON 11 4 13 8 15 6 15 00 CON W 5 360 850 550 22 1 25 6 28 5 15 00 CON 19 0 22 5 25 4 15 01 CON W 10 345 825 540 35 40 45 15 01 CON 33 38 43 Dimensions Type design Loa...

Page 7: ...he load diagram Tab 5 1 MECHANICAL CLASSIFICATION Load diagram load distribution Definition Load coefficient Average daily operating time h 1 light Jacks usually being subject to the low load and only...

Page 8: ...article 6 4 7 EN ISO 80079 36 article 6 7 and SN SN CLC TR 60079 32 1 are not used in the chain block 5 2 4 The jack does not exceed the noise values specified in the Annex No 1 article 1 7 4 2 lette...

Page 9: ...bar ends with 25 mm 2 5t load capacity or 30 mm 5t 10t load capacity serve for mounting to a structure 6 1 2 Product design CON The manufacturer of the equipment in which the jack will be used specifi...

Page 10: ...nt that there is the symbol of the protection type marked on the label see articles 2 3 2 4 and 5 3 of this OM 7 1 2 The jack is operated by a crank Jacking up and lowering of a structure can be inter...

Page 11: ...inspection also during operation in the interval between regular inspections Qualified employees will determine whether any defect or damage can constitute a hazard and whether the detailed inspectio...

Page 12: ...o retighten released parts 2 Regular inspection carried out by competent person Part Inspection method Limit criterion for putting out of operation Remedy 1 Fixative parts Visual inspection of all scr...

Page 13: ...grease solvent and apply new grease Use grease specified by the producer Lifters of load capacity 2 5 5 a 10t are equipped with a lubrication plug on the cover of the gear transfer We recommend regula...

Page 14: ...mark disabled or repaired jack with appropriate inscription i e OUT OF OPERATION NEVER carry out maintenance if there is a load on the jack NEVER work with the jack that is under repair ALWAYS when r...

Page 15: ...orm maintenance in clean environment 2 NEVER disassemble the jack more than it is necessary to carrying out the needful repair 3 NEVER use excessive power when dismantling parts 4 NEVER use heat fire...

Page 16: ...and Council directive 2014 34 EU SN EN ISO 12100 SN EN 1494 A1 SN EN 1127 2 SN EN 1127 1 SN EN ISO 80079 36 SN EN ISO 80079 37 Regulation of CBM Czech Bureau of Mine No 22 89 of the Collection of Law...

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