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6.1.4  Documentation: 

Method  of  the  container  jack  anchorage  and  eventual  jack  modifications  are 
necessary to be documented by drawing documentation and stress analysis. 
The  equipment  manufacturer  has  to  elaborate  the  operation  manual  to  the 
equipment, in which the jack is used. 

 

 !  WARNING 

The  jack  anchorage  to  a  structure  must  be  solved  so  that  the  ridge  bar  is  not 

stressed by bend. Loading only by simple pulling or pushing forces is permitted. 

Maximum force on the jack must not exceed maximum load capacity of the jack. 

 

6.2 TEST PRIOR TO USE 

 !  NOTICE 

(1) At first go over again the previous Articles of this Operation Manual and make sure 

that all steps were well done and all parts are safely mounted. 

(2) Inspect visually the jack and anchoring in the structure whether they are without any 

defect. 

(3) Test the function of the jack by crank motion. 
(4) Jack up and consequently lower the movable part of the structure. At the same time 

verify whether the jack holds the load without slipping when lowering and stopping. 

 

7 OPERATION AND MAINTENANCE 

7.1 JACK APPLICATION 

7.1.1  The  jack  is  a  single purpose  device destined  entirely  for anchorage to  structures 

with the purpose of manual jacking up and lowering of movable parts of structures. 
It  can  be  used  not  only  in  current  environment,  but  also  in  environments  with 
explosion risk in the event that there is the symbol of the protection type marked 
on the label – see articles 2.3, 2.4 and 5.3 of this OM.  

7.1.2  The  jack  is  operated  by  a  crank.  Jacking  up  and  lowering  of  a  structure  can  be 

interrupted in any lift height. A lowering brake and pawls system with forced mesh 
in the crank ensure position stability. 

7.1.3  By  reason  that  the  work  with heavy  loads  can  constitute  unexpected hazard  it  is 

necessary to follow all „Security principles“ according to Chapter 3 of this OM. 

 

7.2 SAFETY WORK ENVIRONMENT 

 !  WARNING 

(1) The  operating  personnel  must  be  demonstrably  acquainted  with  this  Operation 

Manual;  they  must  adhere  to  valid  security  and  hygienic  regulations  and  must  be 
qualified for operation of this equipment. 

(2) When  working  with  the  jack  the  operation  staff  must  be  equipped  with  gloves  and 

appropriate footwear. 

(3) When  operating  by  more  persons  always  one  worker  must  be  determined  who  is 

trained in safety at work and is responsible for jack handling. 

(4) Before starting the work, the operation staff must check up whether all work area is 

safety and whether there is a possibility of eventual escape from the environment of 
jeopardy. 

(5) With a product load capacity of 2,5t and 5t, the cover with the product casing is not 

sufficiently  dimensioned  in  terms  of  "breakthrough",  therefore  any  cover  that  could 
cause a collision with gears must be repaired or replaced. If the product collides with 
a falling, flying (object (rock slide…) that could sufficiently damage the covers, work 
must be stopped immediately and the product inspected. 

Summary of Contents for 15-00-CON

Page 1: ...load capacity 10t CONTAINER WALL MOUNTED CONSTRUCTION CON W CONTAINER DESIGN CON these versions are further available in variants DESIGN WITH RATCHET CRANK RK DESIGN WITH RATCHET HANDLE LEVER RKP DES...

Page 2: ...N 10 7 2 SAFETY WORK ENVIRONMENT 10 8 JACK CHECK 11 8 1 INSPECTION 11 8 1 1 Inspections types 11 8 1 2 Daily inspection 11 8 1 3 Regular inspection 11 8 1 4 Jack occasionally used 11 8 1 5 Report on i...

Page 3: ...plant etc The weight of a movable part of a structure when handling does not have to exceed specified permitted load capacity of the jack 2 2 The jack by its design meets requirements provided by Dir...

Page 4: ...nsure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized with the operation manual and trained in security of work and mode of operation ALW...

Page 5: ...the approval of the producer 4 PACKING STORAGE AND HANDLING 4 1 PACKING 4 1 1 Jacks are supplied in assembled state in bulk in transport cases 4 1 2 The following accompanying documentation is a part...

Page 6: ...0 C to 500 C 12 8 15 2 17 0 15 00 CON 11 4 13 8 15 6 15 00 CON W 5 360 850 550 22 1 25 6 28 5 15 00 CON 19 0 22 5 25 4 15 01 CON W 10 345 825 540 35 40 45 15 01 CON 33 38 43 Dimensions Type design Loa...

Page 7: ...he load diagram Tab 5 1 MECHANICAL CLASSIFICATION Load diagram load distribution Definition Load coefficient Average daily operating time h 1 light Jacks usually being subject to the low load and only...

Page 8: ...article 6 4 7 EN ISO 80079 36 article 6 7 and SN SN CLC TR 60079 32 1 are not used in the chain block 5 2 4 The jack does not exceed the noise values specified in the Annex No 1 article 1 7 4 2 lette...

Page 9: ...bar ends with 25 mm 2 5t load capacity or 30 mm 5t 10t load capacity serve for mounting to a structure 6 1 2 Product design CON The manufacturer of the equipment in which the jack will be used specifi...

Page 10: ...nt that there is the symbol of the protection type marked on the label see articles 2 3 2 4 and 5 3 of this OM 7 1 2 The jack is operated by a crank Jacking up and lowering of a structure can be inter...

Page 11: ...inspection also during operation in the interval between regular inspections Qualified employees will determine whether any defect or damage can constitute a hazard and whether the detailed inspectio...

Page 12: ...o retighten released parts 2 Regular inspection carried out by competent person Part Inspection method Limit criterion for putting out of operation Remedy 1 Fixative parts Visual inspection of all scr...

Page 13: ...grease solvent and apply new grease Use grease specified by the producer Lifters of load capacity 2 5 5 a 10t are equipped with a lubrication plug on the cover of the gear transfer We recommend regula...

Page 14: ...mark disabled or repaired jack with appropriate inscription i e OUT OF OPERATION NEVER carry out maintenance if there is a load on the jack NEVER work with the jack that is under repair ALWAYS when r...

Page 15: ...orm maintenance in clean environment 2 NEVER disassemble the jack more than it is necessary to carrying out the needful repair 3 NEVER use excessive power when dismantling parts 4 NEVER use heat fire...

Page 16: ...and Council directive 2014 34 EU SN EN ISO 12100 SN EN 1494 A1 SN EN 1127 2 SN EN 1127 1 SN EN ISO 80079 36 SN EN ISO 80079 37 Regulation of CBM Czech Bureau of Mine No 22 89 of the Collection of Law...

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