background image

 

14 

11 MAINTENANCE 

11.1 SECURITY PRINCIPLES 

 !  WARNING 

Only qualified persons (service organizations), trained in safety and maintenance 

of the jacks, can carry out maintenance and professional inspections. 

 

ALWAYS 

use entirely components supplied by the producer. 

 

It  is  not  permitted  to  carry  out  repairs  and  maintenance  in  other  way  than 
specified  by  the  producer.  It  means  namely  the  forbiddance  of  using 
unoriginal  spare  parts  or  carrying  out  changes  on  the  product  without  an 
approval of the producer.   

ALWAYS 

test jack function after carrying out the maintenance. 

ALWAYS 

mark  disabled  or  repaired  jack  with  appropriate  inscription  (i.e. 

„OUT  OF 

OPERATION“

). 

NEVER 

carry out maintenance if there is a load on the jack. 

NEVER 

work with the jack that is under repair! 

ALWAYS

    

when repairing the paint, it is necessary to observe the total thickness of the 
paint layer maximum 0,2 mm (or new paint, or after cleaning the 
surface new paint, applies to NEXP product design). 

 
11.2

 

REPLACEMENT

 

OF

 

BRAKE

 

INSERTS

 

AND

 

BRAKE

 

ADJUSTING 

11.2.1 Brake disassembly (fig. 4) 

Demount the crank from the jack. Unbolt safety screws (6) and consequently the nut (5). 
Take out the spring (4) and crank arm (7). Take out from the hub (1) the ratchet (3) with 
brake  insert  (2A),  take  off  the  brake  insert  (2B),  and  replace  both  brake  inserts  (2A) 
(2B). 

 

Fig. 4 

Fig. 5 

 

 
 
 
 

7

6

5

4

2A

3

2B

1

4  to  6   m m  

Summary of Contents for 15-00-CON

Page 1: ...load capacity 10t CONTAINER WALL MOUNTED CONSTRUCTION CON W CONTAINER DESIGN CON these versions are further available in variants DESIGN WITH RATCHET CRANK RK DESIGN WITH RATCHET HANDLE LEVER RKP DES...

Page 2: ...N 10 7 2 SAFETY WORK ENVIRONMENT 10 8 JACK CHECK 11 8 1 INSPECTION 11 8 1 1 Inspections types 11 8 1 2 Daily inspection 11 8 1 3 Regular inspection 11 8 1 4 Jack occasionally used 11 8 1 5 Report on i...

Page 3: ...plant etc The weight of a movable part of a structure when handling does not have to exceed specified permitted load capacity of the jack 2 2 The jack by its design meets requirements provided by Dir...

Page 4: ...nsure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized with the operation manual and trained in security of work and mode of operation ALW...

Page 5: ...the approval of the producer 4 PACKING STORAGE AND HANDLING 4 1 PACKING 4 1 1 Jacks are supplied in assembled state in bulk in transport cases 4 1 2 The following accompanying documentation is a part...

Page 6: ...0 C to 500 C 12 8 15 2 17 0 15 00 CON 11 4 13 8 15 6 15 00 CON W 5 360 850 550 22 1 25 6 28 5 15 00 CON 19 0 22 5 25 4 15 01 CON W 10 345 825 540 35 40 45 15 01 CON 33 38 43 Dimensions Type design Loa...

Page 7: ...he load diagram Tab 5 1 MECHANICAL CLASSIFICATION Load diagram load distribution Definition Load coefficient Average daily operating time h 1 light Jacks usually being subject to the low load and only...

Page 8: ...article 6 4 7 EN ISO 80079 36 article 6 7 and SN SN CLC TR 60079 32 1 are not used in the chain block 5 2 4 The jack does not exceed the noise values specified in the Annex No 1 article 1 7 4 2 lette...

Page 9: ...bar ends with 25 mm 2 5t load capacity or 30 mm 5t 10t load capacity serve for mounting to a structure 6 1 2 Product design CON The manufacturer of the equipment in which the jack will be used specifi...

Page 10: ...nt that there is the symbol of the protection type marked on the label see articles 2 3 2 4 and 5 3 of this OM 7 1 2 The jack is operated by a crank Jacking up and lowering of a structure can be inter...

Page 11: ...inspection also during operation in the interval between regular inspections Qualified employees will determine whether any defect or damage can constitute a hazard and whether the detailed inspectio...

Page 12: ...o retighten released parts 2 Regular inspection carried out by competent person Part Inspection method Limit criterion for putting out of operation Remedy 1 Fixative parts Visual inspection of all scr...

Page 13: ...grease solvent and apply new grease Use grease specified by the producer Lifters of load capacity 2 5 5 a 10t are equipped with a lubrication plug on the cover of the gear transfer We recommend regula...

Page 14: ...mark disabled or repaired jack with appropriate inscription i e OUT OF OPERATION NEVER carry out maintenance if there is a load on the jack NEVER work with the jack that is under repair ALWAYS when r...

Page 15: ...orm maintenance in clean environment 2 NEVER disassemble the jack more than it is necessary to carrying out the needful repair 3 NEVER use excessive power when dismantling parts 4 NEVER use heat fire...

Page 16: ...and Council directive 2014 34 EU SN EN ISO 12100 SN EN 1494 A1 SN EN 1127 2 SN EN 1127 1 SN EN ISO 80079 36 SN EN ISO 80079 37 Regulation of CBM Czech Bureau of Mine No 22 89 of the Collection of Law...

Reviews: