Malabar 795 Owner'S Manual Download Page 1

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MALABAR

INTERNATIONAL

Date: June 7, 2006

OWNER’S MANUAL FOR MALABAR MODEL

AIRCRAFT MAINTENANCE & SUPPORT EQUIPMENT

795

SINGLE STAGE FIXED HEIGHT

HYDRO - MECHANICAL

AVIATION TRIPOD JACK

* GENERAL DESCRIPTION
* OPERATION
* SERVICE
* PARTS BREAKDOWN

For Service & Spare
Parts, Please Contact:

Malabar International
220 W. Los Angeles Avenue
Simi Valley, California 93065
Phone: (805) 581-0116
Fax: (805) 584-1624
E-mail: [email protected]
Web site: http://www.malabar.com

OVER 65 YEARS OF SERVICE & EXPERIENCE

READ

AND

SAVE

THIS

INSTRUCTION

MANUAL

Property of American Airlines

Summary of Contents for 795

Page 1: ...ts Please Contact Malabar International 220 W Los Angeles Avenue Simi Valley California 93065 Phone 805 581 0116 Fax 805 584 1624 E mail sales malabar com Web site http www malabar com OVER 65 YEARS O...

Page 2: ...Speed 5 mph 8 km h Approximate Jack Net Weight 3800 lbs 1724 kg Input power 230 460V 60Hz Pump motor starter 2 HP 3 PH 1725 RPM explosion proof with red and green indicator lights GENERAL DESCRIPTION...

Page 3: ...sembly 3 Remove cover from bubble level and adjust screws to center bubble Lock adjustment screws and replace cover Tag with date of calibration 4 Raise footpads fully to stow position and reinsert pu...

Page 4: ...should be plumb during lifting On jacks equipped with adjustable swivel foot check level using the bubble level mounted on the jack Adjust the footpads to contact the ground and plumb the jack The foo...

Page 5: ...justable footpads if so equipped g Fully extend hydraulic casters if so equipped h Cover the jack when not in use to prevent entrance of contaminants and water into the cylinder SERVICING Servicing th...

Page 6: ...damage the jack During overhaul replace all parts that do not pass disassembly inspection requirements Regardless of apparent condition replace all parts marked with and in the parts breakdown A repai...

Page 7: ...aulic caster hand pump figure 11 item 17 to fully extend caster Continue to operate hand pump until the relief valve by passes hydraulic fluid back to the reservoir at 900 20 psig 63 3 1 4 kg sq cm 4...

Page 8: ...32 020 Flexible coupling 1 Load Gauge Kit Spare Parts 79368 Load gauge 1 424 001 Shutoff valve 1 Adjustable Foot Kit Spare Parts 75941 Sticker footpad 3 79225 Level assembly 1 Hydraulic Caster Kit Spa...

Page 9: ...R RELIEF VALVE AIR VALVE LUBRICATOR AIR PUMP MUFFLER OIL SCREEN VALVE BLOCK F G H C AIR INLET B A E F P SYSTEM RELIEF VALVE THERMAL RELIEF VALVE CYLINDER ASSEMBLY LOAD GAUGE SHUTOFF VALVE RELEASE VALV...

Page 10: ...SERVOIR PNEUMATIC HYDRAULIC DIAGRAM WITH REMOTE CONTROL F G A B C D E F G C E D A AIR INLET B B J N SYSTEM RELIEF VALVE THERMAL RELIEF VALVE CYLINDER ASSEMBLY LOAD GAUGE SHUTOFF VALVE RELEASE VALVE HA...

Page 11: ...LIEF VALVE THERMAL RELIEF VALVE RESERVOIR 10 PNEUMATIC HYDRAULIC DIAGRAM WITH ELECTRIC MOTOR E A B C D E F G C A N F M B D H J K L M N CYLINDER ASSEMBLY LOAD GAUGE SHUTOFF VALVE RELEASE VALVE ELECTRIC...

Page 12: ...CYLINDER ASSEMBLY RELEASE VALVE METERING ORIFICE HYDRAULIC CASTER HYDRAULIC DIAGRAM F A D E F A B C VALVE BLOCK HAND PUMP RELIEF VALVE E B G SHOCK ABSORBER D C G P r o p e r t y o f A m e r i c a n A...

Page 13: ...fective Handle raises without effort Handle snaps back TROUBLE SHOOTING CHART REMEDY Close valve firmly Pump rapidly to flush dirt off Pump rapidly to flush dirt off Remove pump from jack base Unscrew...

Page 14: ...1 79391 3 3 79612 4 6 55923 200 5 1 56010 1 6 3 79536A 7 1 79557 8 1 79535 9 1 78985 10 4 321 014 11 12 321 006 12 1 321 010 13 14 362 005 14 16 363 004 15 1 363 006 16 14 351 003 17 1 351 004 18 1 7...

Page 15: ...9567 21 1 79569 22 1 78567 NO QTY PART NO DESCRIPTION FIGURE 1B 18 NO QTY PART NO DESCRIPTION 1 6 79552 2 1 79546 3 1 76346 4 1 76347 5 1 79562 6 1 424 005 7 6 321 008 8 12 321 002 9 6 361 001 10 6 36...

Page 16: ...1 55928 700 19 1 371 014 20 1 331 001 21 1 331 002 22 1 79384 15 NO QTY PART NO DESCRIPTION 1 1 79503 2 1 79307 3 1 79306 4 1 79313 5 1 79619 6 1 79607 7 1 79316 8 1 79317 9 1 79386 10 1 79320 11 1 55...

Page 17: ...LVE 10 21 9 OIL SCREEN ELBOW 3 8 T x 3 8 SAE SPRING STEEL BALL 3 8 DIA O RING SHCS 3 8 24 x 3 LG PLUG SOC HD 1 16 NPT VALVE BLOCK HAND PUMP ASSY RELEASE VALVE LOCKSCREW SAFETY POP OFF VALVE ASSY O RIN...

Page 18: ...UMP CYLINDER NUT 17 FIGURE 4 NO QTY PART NO DESCRIPTION 1 1 55738 2 1 55925 213 3 2 55922 18 4 1 55728 5 1 55729 6 1 55753 7 1 55925 211 8 1 412 001 9 1 412 002 10 1 55754 11 1 55925 021 12 1 79564 16...

Page 19: ...DESCRIPTION NO QTY PART NO DESCRIPTION 1 1 441 001 2 2 392 001 3 1 421 004 4 1 471 001 5 1 499 001 6 1 711 006 7 1 711 016 8 1 712 015 9 2 722 013 10 1 713 021 11 1 712 032 12 1 714 009 13 1 425 001 1...

Page 20: ...GURE 6 73148 ELECTRIC MOTOR PUMP KIT 19 10 29 9 4 30 8 8 10 30 FLOW 12 13 14 24 5 3 11 7 23 2 20 RESERVOIR REF 1 17 16 18 19 15 21 25 26 17 15 6 13 14 20 27 28 P r o p e r t y o f A m e r i c a n A i...

Page 21: ...4 351 002 29 1 422 005 30 2 721 009 ELECTRIC MOTOR CONDUIT BOX PUMP MOTOR ADAPTER HYDRAULIC GEAR PUMP FLEXIBLE COUPLING STARTER BOX CONN 1 2 T x 1 2 SAE ELBOW 3 8 T x 3 8 SAE ELBOW 1 2 T x 1 2 MPT TU...

Page 22: ...NUT 10 32 SPACER TEE 1 4 FPT PLUG 1 4 MPT NO QTY PART NO DESCRIPTION 1 1 79368 2 3 323 072 3 3 363 009 4 3 351 008 5 3 876025 6 1 713 002 7 1 717 006 11 10 13 REDUCER 1 2 FPT x 1 4 MPT NIPPLE 1 4 MPT...

Page 23: ...KT TRIPOD LEG w HANDLE HLDR LONG SPRING PIN RETAINING RING SPRING SHORT SPRING PIN FOOT SCREW 9 3 76377 10 3 363 005 11 3 79343 12 3 79346 13 18 325 001 14 3 79336 15 3 75941 NO QTY PART NO DESCRIPTIO...

Page 24: ...G PIN RETAINING RING SPRING SHORT SPRING PIN FOOT SCREW GUIDE SCREW 23 NO QTY PART NO DESCRIPTION 1 1 79572 2 1 79577 3 1 79579 4 3 76376 5 12 55923 75 6 3 79344 7 3 79348 8 3 79339 9 3 76377 14 SPLIT...

Page 25: ...T NO DESCRIPTION 1 1 881803 2 1 881804 3 1 881805 4 1 881806 5 1 881807 6 1 881808 7 1 881809 8 2 55925 040 9 1 55925 045 10 1 55925 330 11 1 55929 330 16 7 DRAIN COTTER PIN 3 32 x 1 2 LG FLAT HEAD PI...

Page 26: ...EASE VALVE LOCKSCREW SPRING FULCRUM 25 1 1 55010 2 2 55024 3 1 55295 4 1 412 003 5 1 412 004 6 1 79366 7 1 79365 8 1 55929 011 9 1 55925 011 10 1 412 002 11 1 331 004 12 1 717 001 13 1 55148 14 1 5515...

Page 27: ...8 37 x 3 8 SAE O RING PART OF ITEM 2 FIGURE 12 NO QTY PART NO DESCRIPTION 1 3 490 029 2 3 721 040 3 6 MS28778 6 DRAIN HYDRAULIC CASTER ASSEMBLY 26 37 FLARE END OF ITEM 2 TO BE INSERTED INTO ITEM 1 2 3...

Page 28: ...Y RAIL STRAP HHCS 3 8 16 x 1 LG HHCS 3 8 16 x 1 1 4 LG FLAT WASHER 3 8 SPLIT LOCKWASHER 3 8 NO QTY PART NO DESCRIPTION 1 1 79575 2 1 76378 3 1 79560 4 6 321 011 5 2 321 008 6 8 361 001 7 8 363 003 1 4...

Page 29: ...D x 065 WALL ELBOW 3 8 T x 1 4 MPT RELEASE VALVE 28 NO QTY PART NO DESCRIPTION 1 1 713 029 2 1 714 003 3 3 722 013 4 A R 732 001 5 1 421 004 6 2 392 001 7 2 359 001 8 5 363 002 9 1 723 033 10 1 723 00...

Page 30: ...POWER CORD PLUG GREEN X1 X2 H1 H4 H3 H2 L3 L2 L1 T1 T2 T3 HEATER CONTACTOR TRANSFORMER ELECTRIC MOTOR MOTOR THERMOSTAT P1 P2 START 4 3 BY OTHERS CIRCUIT BREAKER HIGH VOLTAGE FUSES FUSE WIRING DIAGRAM...

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