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3.6

Important Notes for Installers!

Always  inspect  the  door  first  before 
committing to an installation !

Carefully  inspect  every  component  of  the 
garage door for signs of wear or damage. Be 
particularly vigilant for missing parts !

Check for .......

- stretched or broken Springs,

- frayed or broken Lifting Cables, ( wire ropes ),

- worn rollers, pivot pins and sheave wheels,

- damaged Hinges,

- damaged  Torsion  Tubes  and  Support 

Bearings,

- Cable Drums,

- damaged Lifting and Steering Arms,

- damaged or missing Stoppers,

- damaged or missing internal Locking Devices,

- loose or missing nuts, bolts and screws.

 

..... and repair or replace as necessary !

3.3

INSTALLATION  PREPARATIONS

On receipt of the Door Operator, inspect the package 
for  any  signs  of  shipping  damage.  If  damage  is 
found,  return  the  operator,  complete  with  all 
accessories to your supplier.

Inside the package is a 

"packing slip".

 Stamped on 

the  slip  will  be  a 

QC 

number,  (Quality  Control 

number).  Return  this  slip,  or  fax  it  directly  to  your 
local agent

 

with your complaint.

Be sure to include the Serial number of the operator !

3.4

Check  the  contents  of  the  package  against  the 

"packing  slip"

  to  make  sure  it  is  complete.  This 

package contains all the hardware required to install 
the operator onto a 

"standard" domestic garage 

door.

  Also  included  are  the  Wall  Push-button 

Console,  Kettle  Plug  Connector,  "Safety"  and 
"Operation"  information  labels.  If  the  door  or  the 
garage  itself  does  not  conform  to  standard 
specifications, special equipment may be required. 
Contact your nearest agent / dealer for advice.

The following items are not included in the 
standard operator hardware kit :-

-

a  3 Pin - 15 Amp plug top,

-

light bulb, ( lamp )

-

the electrical power supply cable,

NOTE:-

"pro-alpha" Series 1 Door Operators

The installation techniques and especially the 
electrical connections and setup procedures for 
the 

Series 1 

"pro-alpha"

 Door Operators 

is 

different  to  those  for  the 

"pro-alpha 2000"   

and 

“Aladdin”

 

machines.

Refer to the specific instructions for the 

"pro-

alpha"  Series  1  range  of  Door 
Operators.

3.1     RECOMMENDED  TOOLS

The  tools  required  to  successfully  complete  the 
installation will depend to some extent on the type door to 
be  automated,  i.e.  is  the  door  constructed  of  Steel, 
Wood,  Aluminium,  Glass-fibre,  or  other  material?  The 
more  comprehensive  the  range  of  tools  available, 

the 

easier the job will be !!!   

Shown above is the range of 

hand tools we recommend you should have.

-

Special adaptor or accessory kits

-

the  Remote  Controls.

 

The  remote  controls 

are not supplied as part of the basic operator kit 
but are sold as 

optional extras 

as the type and 

specifications of the remote controls will vary from 
one installation to another.

3.5

Ensure  that  you  have  the  necessary  tools  to 

complete the job.   You are now ready to install the 
door operator

.

Turn to Sections 

4

 & 

5

 

"Sectional" and "Tip-

Up Door Operator Installation Procedures"

SECTION  3

PRE-INSTALLATION  PREPARATIONS

Fig. 14

page  07

brano door operator installation manual"

i n d u s t r i e s

Summary of Contents for pro-alpha 2000

Page 1: ...B A C O M A E S O O O E S D G N T N U E M R N A G I O B Y B A O 1 LD U E C N L O U R R R N ST O L L 2 W P E P R E R E U S G AT T L O I B R L AV M O A E 8 brano industries pty ltd p o box 277 bramley...

Page 2: ...ealers installers is simply this Fix the door before you automate it It s worthwhile doing besides it s good for business SABS IEC Standard No 60335 2 95 This standard specification is now published a...

Page 3: ...rano cape pty ltd Unit 3 EXPO Centre Koeberg Rd Deliveries 35 Stella Road Montague Gardens Cape Town Tel 021 552 5350 Fax 021 552 5350 Pretoria brano pretoria pty ltd Unit 8 Block B Scientia Techno Pa...

Page 4: ...ecial adaptor kits in order to be automated Consult your dealer for advice Refer to the specific instructions for the type of door you wish to automate 1 2 Inspection Of The Door Inspect the garage do...

Page 5: ...s and repair or replace as necessary Test the operation of the door to make sure that it is properly balanced Pay particular attention to the springs Domestic garage door springs should be replaced af...

Page 6: ...oor is fully open the entire door remains completely inside of the garage These doors were intended for use in openings that have rounded or arched shapes and were sold as a cheaper alternative to Sec...

Page 7: ...r in the way shown above the built in overload sensors of the door operator regardless of make and type may be severly compromised to the extent that they may not respond quickly enough if at all to a...

Page 8: ...LUBRICANT GDO L1 OR LOW TEMP LUBRIPLATE OR AVGREASE 28 Serial Number 299 A 8 3478 GENERALDESCRIPTION Electrically operated automatic garage door operator for use on domestic type garage doors MAINFRAM...

Page 9: ...or the garage itself does not conform to standard specifications special equipment may be required Contact your nearest agent dealer for advice The following items are not included in the standard ope...

Page 10: ...ages Without Secondary Access Doors If there is no other means of access into the garage except through the main garage doors themselves it is necessary to install an Emergency Key release Kit for the...

Page 11: ...Highrise Level Required Headroom Lintel Ceiling High Rise Point of Door pro alpha 2000 Path of Topmost Section of the Door 1 2 3 Floor to top of door operator 5 6 7 4 Opening No of Track Headroom High...

Page 12: ...ncluded for installation purposes Refer to the relevant sections of this manual Minimum Clearance Required From Door High rise Point to Ceiling 75 mm Sectional Doors Operator to Door Clearance at high...

Page 13: ...ition the Header Anchor Bracket on the wall in such a way that the right angle face of the bracket coincides with the centre line mark of the door 4 3 7 Mark the positions for the fixing screws and dr...

Page 14: ...on the operator on the centreline of the door Preferred Arrangement Not Recommended 4 5 1 Mounting the Power head 4 5 2 Establish the position of the nearest roof beams or other suitable overhead stru...

Page 15: ...4 8 1 Use both the L Shaped Towing Arm and the Straight Towing Arm to couple the door to the traveller as shown in Fig 27 The L Arm is attached to the door whilst the Straight Arm is connected to the...

Page 16: ...hrise Point to Ceiling Floor Level Height of Door Opening Standard 2135 mm Floor to High rise Point 2310 mm for std height door Top of Door closed Underside of Door Operator Floor to Top of Wall Anch...

Page 17: ...r as possible 5 2 2 Use the three 12 x 28 mm hex head Lag Screws provided to fix the Door Bracket to the door 5 5 Alternative Towing Arm Arrangement for TIP Up Door Door Towing Bracket L Shaped Towing...

Page 18: ...t to the ceiling and make use of an Extended Towing Arm to couple the door to the operator p o r 0 0 a 0 h p a l 2 SECTION 5 PROBLEM INSTALLATIONS i n d u s t r i e s Fig No 34 H i g h r i s e P o i n...

Page 19: ...is fitted to a door when the only access into the garage is through the garage doors themselves i e there is no back or side door entrance into the garage This special release mechanism permits the ma...

Page 20: ...itivity Terminal Block for connection of Radio Receiver Wall Pushbutton and Safety Beams pro alpha 2000 PC BOARD GENERAL LAY OUT brano industries pty ltd PC Board Lay out FORCE ADJUSTMENT CLOSING OPEN...

Page 21: ...e directly on the PC Board of the pro alpha 2000 door operator to install various types of safety beams and pressure sensors Refer to the relevant manufacturers instructions for connecting information...

Page 22: ...operator s PC Board SAFETY BEAM Operator PC Board Note PC Board jumper switch is set to BEAM position These connection diagrams are intended to serve as a guide only Always refer to the instructions s...

Page 23: ...TCH SETTINGS All types of doors 7 1 UP Limit Switch 7 1 1 First Open and close the door manually to ensure that it does not foul any part of the operator 7 1 2 Second Manually open the door to the ful...

Page 24: ...or can gain when it is wet The operator should be set to pull and push with a force of between 5 10 Kg Regardless of the size of the door 7 5 The Safety Overload Feature will be automatically activate...

Page 25: ...disengaged i e the door is not coupled to the operator 8 1 1 Switch the power supply ON 8 1 2 Check that the Red Power On indicator l i g h t situated under the PC Board is illuminated 8 1 3 Using eit...

Page 26: ...minent positions close to the garage door and door operator where they may be seen and read by all users of the equipment It is the responsibility of the installer to ensure that this is done Failure...

Page 27: ...me damaged if the door has suffered an impact with a car or has been forced open Whatever the cause the entire system needs to be carefully inspected The reasons for making these 2 components sacrific...

Page 28: ...Cable Push button Emergency Release Pull Cord Door Towing Bracket Door Header Anchor Bracket Traveller Assembly 2 EPK 2 TOWT 1 AP 20 LAB 02 LAB 04 4 FK PA MAN 01 MAN 02 2 TOWLS 2 TOWSS 4 FPC 1028 2 E...

Page 29: ...Model DO 10 Note Not interchangeable with pro alpha Series 1 PC Boards 2 PCB 2 Important Note The Worm shaft and Aluminium Extrusion are sold as a matched pair only Electric Motor Motor Capacitor Bas...

Page 30: ...Board for damage e g from a lightning strike power surge etc 3 2 The Worm Shaft may be jammed or seized due to the ingress of dirt or some other foreign matter Clean out the Aluminium Extrusion with...

Page 31: ...rator works from the Wall Push button but not from the remote Transmitter SOLUTIONS 8 TROUBLE SHOOTING GUIDE Section 10 continued SYMPTOM 9 Operator works from the Transmitter but not from the Wall Pu...

Page 32: ...6 5 The PC Control Board may be faulty SYMPTOM 16 SOLUTIONS 16 The operating range of the Remote Radio Transmitter is very short SYMPTOM 17 17 1 Replace the Battery in the Transmitter 17 2 The Radio T...

Page 33: ...1 Check that the Travel Limit Switch Wires are properly inserted into the Limit Switch Terminals 20 2 The Travel Limit Switch Brackets may be loose and have moved Set them in the correct position and...

Page 34: ...2000 garage door operator will then be covered brano door operator installation manual page 32 1 DEFINITIONS In these terms and conditions 1 1 Brano shall mean Brano Industries Pty Ltd or it s subsid...

Page 35: ...of Door Operating Equipment and Components which are 13 1 not supplied by Brano 13 EXCLUSIONS 13 2 damaged by an act of G_D e g lightning strike flood fire power surge etc etc 13 3 damaged due to misu...

Page 36: ...Up Steel Roll Up Door Size Width mm Height mm Mass kg Adaptor Kit Used Not Applicable Pro Rola 1 Pro Rola 2 Low Headroom Ki Other Remote Controls Make and Model Receiver Type Single Channel Multi Chan...

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