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9.1 SERVICE   and   MAINTENANCE

The 

Brano "pro-alpha" 

Garage Door Operator 

is 

designed  for 

"minimum  maintenance",

  and  if 

correctly  installed,  the  only  servicing  necessary  is 
periodic lubrication of the wormscrew    

 .....Approximately every 3 months.

9.2  LUBRICATION

Very Important .......

A special lubricant is required for the Worm-shaft.

Use only :-

Brano Lubricant - GDO L 1

or

"MOBIL  AVGREASE 28"

or

"MOBIL  Low-Temp Lubriplate SHC-100"

or

"AERO  SHELL  Grease No 6"

Take Note:-

Do not use any other type of common 
grease or lubricant !!

Use  of  the  incorrect  lubricant  will 
cause serious and permanent damage 
to the operator.

Do  not  apply  too  much  grease.  Use 
sparingly !

9.3   WEARING  PARTS

Two  components  of  the 

"pro-alpha  2000" 

garage door operator are 

intentionally designed to 

be 

"sacrificial" 

wearing  parts,

  namely  the 

Traveller 

and the 

Worm-shaft Coupling.

If either of these two components fails, it is usually an 
indication that something is not as it should be with 
the door system. Most likely it is an indication that the 

"balance" 

of the door is not correct. It may be that a 

spring  is  stretched  or  broken  and  needs  to  be 
replaced or some other component is unserviceable.

The 

Traveller

  and 

Coupling

  may  also  become 

damaged if the door has suffered an impact with a car 
or has been 

"forced" 

open. Whatever the cause, the 

entire system needs to be carefully inspected.

The  reasons  for  making  these 

2

  components 

"sacrificial"

 wearing parts are:-

1

These are the easiest parts to replace!

2

These are the cheapest parts to replace!

3

Both of these items can be replaced without the 
need  for  special  tools.  The  repair  can  be 
effected "on site".

4

By  being  designed  to  "fail  first"  they  protect 
more expensive and more "difficult-to-replace" 
components of the operator.

IMPORTANT  NOTE !

Although  the 

Traveller

  and 

Worm-shaft 

Coupling 

are designed to 

"fail first",

 they are 

not  intended  to  act  as  a 

"back-up  safety 

system" 

to prevent injury to persons who are 

entrapped 

or 

struck 

by the garage door.

The responsibility remains with the user of the 
door  to  ensure  that  it  is  maintained  in  a 
serviceable condition at all times.

Inspect the door and operator regularly for 
signs of wear and tear and damage!

SECTION  9

"pro-alpha 2000"

SERVICE  and  MAINTENANCE

Do not apply to Worm-shaft

Traveller Assembly

Worm-shaft
Coupling

Fig. 47

Fig. 48

"brano door operator installation manual"

page  25

Silicon
Spray

Wheel
Bearing
Grease

The  motor  is  fitted  with  sealed  bearings 
which are lubricated  for life.

There  are  no  other  components  in  the

 

Brano

 

"pro-alpha  2000"

 

garage  door 

operator

 which require lubrication.

i n d u s t r i e s

Summary of Contents for pro-alpha 2000

Page 1: ...B A C O M A E S O O O E S D G N T N U E M R N A G I O B Y B A O 1 LD U E C N L O U R R R N ST O L L 2 W P E P R E R E U S G AT T L O I B R L AV M O A E 8 brano industries pty ltd p o box 277 bramley...

Page 2: ...ealers installers is simply this Fix the door before you automate it It s worthwhile doing besides it s good for business SABS IEC Standard No 60335 2 95 This standard specification is now published a...

Page 3: ...rano cape pty ltd Unit 3 EXPO Centre Koeberg Rd Deliveries 35 Stella Road Montague Gardens Cape Town Tel 021 552 5350 Fax 021 552 5350 Pretoria brano pretoria pty ltd Unit 8 Block B Scientia Techno Pa...

Page 4: ...ecial adaptor kits in order to be automated Consult your dealer for advice Refer to the specific instructions for the type of door you wish to automate 1 2 Inspection Of The Door Inspect the garage do...

Page 5: ...s and repair or replace as necessary Test the operation of the door to make sure that it is properly balanced Pay particular attention to the springs Domestic garage door springs should be replaced af...

Page 6: ...oor is fully open the entire door remains completely inside of the garage These doors were intended for use in openings that have rounded or arched shapes and were sold as a cheaper alternative to Sec...

Page 7: ...r in the way shown above the built in overload sensors of the door operator regardless of make and type may be severly compromised to the extent that they may not respond quickly enough if at all to a...

Page 8: ...LUBRICANT GDO L1 OR LOW TEMP LUBRIPLATE OR AVGREASE 28 Serial Number 299 A 8 3478 GENERALDESCRIPTION Electrically operated automatic garage door operator for use on domestic type garage doors MAINFRAM...

Page 9: ...or the garage itself does not conform to standard specifications special equipment may be required Contact your nearest agent dealer for advice The following items are not included in the standard ope...

Page 10: ...ages Without Secondary Access Doors If there is no other means of access into the garage except through the main garage doors themselves it is necessary to install an Emergency Key release Kit for the...

Page 11: ...Highrise Level Required Headroom Lintel Ceiling High Rise Point of Door pro alpha 2000 Path of Topmost Section of the Door 1 2 3 Floor to top of door operator 5 6 7 4 Opening No of Track Headroom High...

Page 12: ...ncluded for installation purposes Refer to the relevant sections of this manual Minimum Clearance Required From Door High rise Point to Ceiling 75 mm Sectional Doors Operator to Door Clearance at high...

Page 13: ...ition the Header Anchor Bracket on the wall in such a way that the right angle face of the bracket coincides with the centre line mark of the door 4 3 7 Mark the positions for the fixing screws and dr...

Page 14: ...on the operator on the centreline of the door Preferred Arrangement Not Recommended 4 5 1 Mounting the Power head 4 5 2 Establish the position of the nearest roof beams or other suitable overhead stru...

Page 15: ...4 8 1 Use both the L Shaped Towing Arm and the Straight Towing Arm to couple the door to the traveller as shown in Fig 27 The L Arm is attached to the door whilst the Straight Arm is connected to the...

Page 16: ...hrise Point to Ceiling Floor Level Height of Door Opening Standard 2135 mm Floor to High rise Point 2310 mm for std height door Top of Door closed Underside of Door Operator Floor to Top of Wall Anch...

Page 17: ...r as possible 5 2 2 Use the three 12 x 28 mm hex head Lag Screws provided to fix the Door Bracket to the door 5 5 Alternative Towing Arm Arrangement for TIP Up Door Door Towing Bracket L Shaped Towing...

Page 18: ...t to the ceiling and make use of an Extended Towing Arm to couple the door to the operator p o r 0 0 a 0 h p a l 2 SECTION 5 PROBLEM INSTALLATIONS i n d u s t r i e s Fig No 34 H i g h r i s e P o i n...

Page 19: ...is fitted to a door when the only access into the garage is through the garage doors themselves i e there is no back or side door entrance into the garage This special release mechanism permits the ma...

Page 20: ...itivity Terminal Block for connection of Radio Receiver Wall Pushbutton and Safety Beams pro alpha 2000 PC BOARD GENERAL LAY OUT brano industries pty ltd PC Board Lay out FORCE ADJUSTMENT CLOSING OPEN...

Page 21: ...e directly on the PC Board of the pro alpha 2000 door operator to install various types of safety beams and pressure sensors Refer to the relevant manufacturers instructions for connecting information...

Page 22: ...operator s PC Board SAFETY BEAM Operator PC Board Note PC Board jumper switch is set to BEAM position These connection diagrams are intended to serve as a guide only Always refer to the instructions s...

Page 23: ...TCH SETTINGS All types of doors 7 1 UP Limit Switch 7 1 1 First Open and close the door manually to ensure that it does not foul any part of the operator 7 1 2 Second Manually open the door to the ful...

Page 24: ...or can gain when it is wet The operator should be set to pull and push with a force of between 5 10 Kg Regardless of the size of the door 7 5 The Safety Overload Feature will be automatically activate...

Page 25: ...disengaged i e the door is not coupled to the operator 8 1 1 Switch the power supply ON 8 1 2 Check that the Red Power On indicator l i g h t situated under the PC Board is illuminated 8 1 3 Using eit...

Page 26: ...minent positions close to the garage door and door operator where they may be seen and read by all users of the equipment It is the responsibility of the installer to ensure that this is done Failure...

Page 27: ...me damaged if the door has suffered an impact with a car or has been forced open Whatever the cause the entire system needs to be carefully inspected The reasons for making these 2 components sacrific...

Page 28: ...Cable Push button Emergency Release Pull Cord Door Towing Bracket Door Header Anchor Bracket Traveller Assembly 2 EPK 2 TOWT 1 AP 20 LAB 02 LAB 04 4 FK PA MAN 01 MAN 02 2 TOWLS 2 TOWSS 4 FPC 1028 2 E...

Page 29: ...Model DO 10 Note Not interchangeable with pro alpha Series 1 PC Boards 2 PCB 2 Important Note The Worm shaft and Aluminium Extrusion are sold as a matched pair only Electric Motor Motor Capacitor Bas...

Page 30: ...Board for damage e g from a lightning strike power surge etc 3 2 The Worm Shaft may be jammed or seized due to the ingress of dirt or some other foreign matter Clean out the Aluminium Extrusion with...

Page 31: ...rator works from the Wall Push button but not from the remote Transmitter SOLUTIONS 8 TROUBLE SHOOTING GUIDE Section 10 continued SYMPTOM 9 Operator works from the Transmitter but not from the Wall Pu...

Page 32: ...6 5 The PC Control Board may be faulty SYMPTOM 16 SOLUTIONS 16 The operating range of the Remote Radio Transmitter is very short SYMPTOM 17 17 1 Replace the Battery in the Transmitter 17 2 The Radio T...

Page 33: ...1 Check that the Travel Limit Switch Wires are properly inserted into the Limit Switch Terminals 20 2 The Travel Limit Switch Brackets may be loose and have moved Set them in the correct position and...

Page 34: ...2000 garage door operator will then be covered brano door operator installation manual page 32 1 DEFINITIONS In these terms and conditions 1 1 Brano shall mean Brano Industries Pty Ltd or it s subsid...

Page 35: ...of Door Operating Equipment and Components which are 13 1 not supplied by Brano 13 EXCLUSIONS 13 2 damaged by an act of G_D e g lightning strike flood fire power surge etc etc 13 3 damaged due to misu...

Page 36: ...Up Steel Roll Up Door Size Width mm Height mm Mass kg Adaptor Kit Used Not Applicable Pro Rola 1 Pro Rola 2 Low Headroom Ki Other Remote Controls Make and Model Receiver Type Single Channel Multi Chan...

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