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Brammo Enertia 2010, Owner'S Manual, Page: 1 / 92

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Brammo Enertia 2010 Owner'S Manual Download Page 1

2010

OWNERS MANUAL

Summary of Contents for Enertia 2010

Page 1: ...2010 OWNERS MANUAL...

Page 2: ...ages are owned and controlled by BRAMMO Inc and is protected by copyright trademark and other intellectual property rights Material in the manual is made available solely for your personal non commerc...

Page 3: ...2010 Brammo Enertia Owner s Manual...

Page 4: ...self with the all the information that we have prepared for you before riding your new BRAMMO Enertia The manual contains important data and instructions intended to assist you in gaining maximum use...

Page 5: ...9 HP Torque 8 19 ft lb 11 1Nm Sophisticated Motor Controller Direct Drive No Gears No Clutch Batteries Lithium Iron Phosphate Technology 3 1 Kilowatt Hours of Capacity Thousands of Charge Discharge Cy...

Page 6: ...erating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including This entire manual is filled with important safety in...

Page 7: ...82 86 88 90 8 13 24 30 38 This page give an overview of the contents of your owner s manual Motorcycle Safety Important safety information you should know plus a look at the safety related labels on y...

Page 8: ...pproved by the Motorcycle Safety Foundation MSF Ride Defensively The most frequent motorcycle collision happens when an oncoming car turns left in front of a motorcycle Another common situation is a c...

Page 9: ...drink and ride and don t let your friends drink and ride either Keep Your Enertia in Safe Condition It s important to keep your Enertia properly maintained and in safe riding condition To help avoid...

Page 10: ...tion and use of non BRAMMO accessories Check with your BRAMMO Authorized Service Agent for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce grou...

Page 11: ...d seriously impair your Enertia s handling stability and braking making it unsafe to ride Removing or modifying your lights or other equipment can also make your Enertia illegal Motorcycle Safety 11 W...

Page 12: ...d cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your BRAMMO Authorized Servic...

Page 13: ...tor Controller ON OFF Switch Ignition Switch Turn Signal Switch Horn Button Headlight ON OFF Switch High Beam Flasher Tank Button LED Headlight Dimmer Switch This section shows the location of all con...

Page 14: ...Operation Component Location Rear Brake Pedal Kickstand Controls Instruments 14...

Page 15: ...4 3 2 6 9 10 12 18 5 17 16 14 1 Speedometer 2 ON Indicator 3 GO Indicator 4 Low Beam Indicator 5 High Beam Indicator 6 Left Turn Indicator 7 Right Turn Indicator 8 System Attention Indicator 9 Kickst...

Page 16: ...beam 5 High Beam Indicator blue Lights blue when the headlight is on high beam 6 Left Turn Signal Indicator green Flashes green when the left turn signal operates 7 Right Turn Signal Indicator green F...

Page 17: ...rops below 110 C 230 F this indicator will turn off and full power will be restored 11 Battery Low Discharged Indicator orange red Lights orange when the battery State of Charge SoC drops below 20 als...

Page 18: ...and Summary screens Also used to enter setup mode see page 23 18 Trip Button Used to reset the Trip Odometer Also used to set the hour in setup mode Gauges Indicators Displays Controls Instruments 18...

Page 19: ...t as soon as possible Meter Check The speedometer needle will swing to full speed and then zero when the Enertia powers up If the speedometer needle does not zero contact your BRAMMO Authorized Servic...

Page 20: ...key can be removed in the LOCK and CHARGE positions Tank Button The Tank Button is used to power the Enertia up After placing the ignition in either the ON position or the CHARGE position press and ho...

Page 21: ...nd then to the ON position to power up the motor controller WARNING The throttle could be live when the OFF ON switch is placed in the ON position Use extreme caution To operate after the Enertia is p...

Page 22: ...r low High Beam Flasher The high beam flasher is used to alert other motorists To operate pull the momentary switch Turn Signal Switch The turn signal switch is used to signal a turn or a lane change...

Page 23: ...t to the LOCK position counterclockwise 4 Release the key then continue turning the key to the CHARGE position counterclockwise 5 Press and hold the Dash MODE button 6 Press and hold the Tank Button 7...

Page 24: ...how to operate all the controls Before each ride be sure You feel well and are in good physical and mental condition You are wearing an approved motorcycle helmet with chin strap tightened securely ey...

Page 25: ...ored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Departmen...

Page 26: ...Do not ride in traffic until you get accustomed to the Enertia s controls and feel comfortable with its size and weight We urge all riders to take a certified course approved by the Motorcycle Safety...

Page 27: ...check its pressure Also look for signs of excessive wear or damage to the tires and wheels Chain Check the condition of the chain Adjust slack and lubricate as needed Leaks Loose Parts Walk around you...

Page 28: ...nd guidelines Loading How much weight you put on your Enertia and how you load it are important for your safety Anytime you ride with cargo you should be aware of the following information Loading Lim...

Page 29: ...a can affect its stability and handling Even if your Enertia is properly loaded you should ride at reduced speeds when carrying cargo Follow these guidelines whenever you carry cargo Check that both t...

Page 30: ...and brakes Before riding your Enertia for the first time please review the Motorcycle Safety section and the Before Riding section Even if you have ridden other motorcycles take time to become famili...

Page 31: ...led and one of these conditions are not satisfied for example the kickstand is put down or the headlight is turned off the drive system will be disabled Powering up the Enertia in DRIVE Mode 1 Insert...

Page 32: ...the Enertia has successfully entered a safe operational state in DRIVE MODE When you carefully twist the throttle towards you you are applying power to the motor and your Enertia will accelerate When...

Page 33: ...power For full braking effectiveness use both the pedal and the lever simultaneously Using both braking systems will stop your Enertia faster with greater stability Proper Braking 1 To slow or stop ap...

Page 34: ...otorcycle Safety Foundation experienced rider training course to retain these skills When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of...

Page 35: ...headlight off 3 Putting the kickstand down Additionally the Enertia s onboard Vehicle Control Unit can disable the drive system if a fault or warning is detected For more information about faults and...

Page 36: ...t down Remember that lowering the kickstand will disable the drive system 2 Check that the kickstand is down all the way 3 If you have to park on a soft surface insert something solid under the kickst...

Page 37: ...age a thief Always take the ignition key with you Always use the steering lock even if you re parking for just a minute or two A thief can easily push an unlocked Enertia to a waiting truck In additio...

Page 38: ...battery module s state of charge current cell voltage and temperature 3 An onboard charger designed to operate from a standard 110V or 220V using a optional power cord household outlet Normal charge...

Page 39: ...After the Enertia powers up in the CHARGE mode the dash will illuminate all lighting and the horn will function When A C power is detected the Enertia will begin to charge While charging the Enertia...

Page 40: ...ng Keeping all of the 24 cell stacks balanced is vital to optimize battery performance Brammo recommends that whenever possible leave your Enertia ON in charge mode with A C power connected to allow t...

Page 41: ...nformation Batteries BMS Charging 41 While charging press and hold the Tank Button to display the detailed charging information screen Pressing the tank button a 2nd time will display the default char...

Page 42: ...rvicing recommendations for your Enertia Both the pre ride inspection and the scheduled maintenance at the recommended intervals are necessary to assure safe and dependable performance The periodic ch...

Page 43: ...ect your Enertia before each ride perform the periodic checks and follow the Maintenance Schedule in this section If your Enertia overturns or is involved in a crash be sure your BRAMMO Service Agent...

Page 44: ...rvice Agent or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of...

Page 45: ...onnect before working on any of the electrical systems Injury from moving parts Never run the motor during any service task Read the instructions before you begin and make sure you have the tools and...

Page 46: ...air if needed Examine the tread for wear Look closely for nails embedded objects cuts and other types of damage Roll your Enertia so you can inspect the entire surface of the front and rear tires Che...

Page 47: ...ore extensive procedures and may require special training tools and equipment We recommend that you have your BRAMMO Authorized Service Agent perform these tasks unless you have advanced mechanical sk...

Page 48: ...uthorized Service Agent Servicing Your Enertia 48 FREQUENCY ODOMETER READING Note 1 x 1000 mi 0 6 4 8 12 16 20 24 Refer to page ITEM NOTES x 1000 km 1 0 6 4 12 8 19 2 25 6 32 0 38 4 THROTTLE OPERATION...

Page 49: ...nance including the 600 mile 1 000 km initial maintenance is considered a normal owner operating cost and you will be charged by your dealer Use the space under notes to record anything you want to re...

Page 50: ...Maintenance Component Locations Servicing Your Enertia 50 Front Brake Fluid Reservoir Front Brake Lever Throttle Grip...

Page 51: ...Maintenance Component Locations Servicing Your Enertia 51 Rear Brake Fluid Reservoir Drive Chain Rear Brake Lever...

Page 52: ...ntenance Component Locations Servicing Your Enertia 52 Fuse box under seat Rear Brake Caliper Front Brake Caliper Rear Suspension Spring Pre Load Adjuster Rebound Adjuster and Damping Adjuster Kicksta...

Page 53: ...ck located on the left hand at the rear of seat 2 Turn key clockwise to unlock 3 Lift rear of seat and remove 4 Turn key counterclockwise to remove Replacing Seat To replace seat 1 Insert key into sea...

Page 54: ...ed on this USB flash drive This data can be useful while your Enertia is being serviced The data files stored here are only readable by your BRAMMO Authorized Service Agent using specialized software...

Page 55: ...hex driver remove the 2 screws near the front forks supporting the body panel so it doesn t fall c Carefully remove the lower body panel down and out from under the bike 5 Remove the upper body panel...

Page 56: ...d properly and the securing screws are tight 2 Check that the throttle housing two nylon washers and throttle grip are not binding and are clean of dirt and debris 3 Check for smooth rotation of the t...

Page 57: ...ng is loose 4 Turn the preload ring clockwise 4 turns 5 Tighten the 3mm set screw to lock the preload ring B Compression Damping Knob Turn counterclockwise to reduce compression damping clockwise to i...

Page 58: ...luid from a sealed container Be sure to read the label before opening the sealed container An opened container may be contaminated or may have absorbed moisture from the air Fluid Level Inspection Ref...

Page 59: ...liper housing install pin install 2 pin retaining clips Rear Brake Pad Inspection MINIMUM BRAKE PAD MATERIAL THICKNESS 1mm 1 Remove the pin retaining clip 2 Remove the pin 3 Unbolt caliper housing fro...

Page 60: ...air pressure gauge to measure the air pressure at least once a month or any time you think the tires might be low Tubeless tires have some degree of self sealing ability if they are punctured However...

Page 61: ...porary repair can sometimes be made in an emergency situation However since a temporary repair may not hold you must ride very slowly and have the tire replaced or permanently repaired as soon as poss...

Page 62: ...Check the kickstand spring for damage or loss of tension Check the kickstand system cut off 1 Power up the Enertia in Drive Mode page 31 2 Raise the kickstand Drive system should be enabled 3 Lower t...

Page 63: ...sprocket and rear wheel sprocket teeth for excessive wear or damage If necessary have your BRAMMO Authorized Service Agent replace a worn sprocket Servicing Your Enertia 63 1 to 1 1 to 1 3 8 3 8 25mm...

Page 64: ...ngarm Make the measurement from the center of the axle block to the end of the swingarm using the tooling hole as a reference If the rear axle is misaligned turn the right or left adjusting bolts unti...

Page 65: ...remove the chain When you reinstall the chain verify that the closed end of the clip is facing towards the drive direction of the chain Clean the side surfaces of the chain with a dry cloth Use a hig...

Page 66: ...0 miles This is a visual inspection to verity that all battery modules are secure the battery cable bolts are tight and that all modules are properly charged and balanced see Detailed Charging Informa...

Page 67: ...den hose to wash your Enertia High pressure washers like those a coin operated car washes can damage certain parts of your Enertia Washing 1 Wash your Enertia with a sponge or a soft towel mild deterg...

Page 68: ...d mild detergent to clean the matte surfaces Dry with a soft clean cloth Do not use polishing compounds or wax containing polishing compounds on these surfaces These can damage or discolor the surface...

Page 69: ...ive chain page 65 3 Inflate the tires to their recommended pressures page 60 4 Fully charge the bike page 39 5 Store your Enertia in an unheated area free of dampness away from sunlight with a minimum...

Page 70: ...ervice be sure to ask if they have a flatbed area a loading ramp or power ramp to safely lift the Enertia Also ask if they have motorcycle tie dawn straps Use tie down straps over each lower triple cl...

Page 71: ...the road Remember to take along your owner s manual and any other items that might help you solve a problem on your own 4mm hex driver Emergency tire repair kit Should you ever have a problem while r...

Page 72: ...ry Roadside Repair If a tire has only a minor nail puncture and is not completely flat you may be able to make an emergency repair that could allow you to continue riding to where you can get the tire...

Page 73: ...l off the ground using a safety stand or a hoist 3 Remove the axle bolt 3 4 Loosen the 4 axle pinch 4 5 bolts 5 Remove the axle 6 and wheel 6 Avoid depressing the front brake lever Installation 1 Posi...

Page 74: ...can be moved all the way forward for maximum drive chain slack 6 Remove the drive chain 4 from the rear wheel sprocket by pushing the rear wheel forward 7 Remove the axle nut washer and axle block 5 8...

Page 75: ...those fuses Replace any blown fuses and check component operation Recommended Replacement Fuses Troubleshooting 75 BMS Turnlights Horn Pink 4A 32V MINI FAST ACT Brakelight Tan 5A 32V MINI FAST ACT VCU...

Page 76: ...or damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are u...

Page 77: ...your keys The 2 two keys that came with your Enertia are the only keys that will power your bike up BRAMMO recommends that you keep one spare in a safe location in case you misplace the other If one...

Page 78: ...Shutdown after 30 seconds Contact BRAMMO Service SERVICE REQ D V3 BMS CAN processor failure Disable Drive or Charge Contact BRAMMO Service SERVICE REQ D V4 DMC CAN processor failure Disable Drive or...

Page 79: ...ur Enertia They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle identification number is app...

Page 80: ...AE 80 or 90 gear oil Capacities Passenger Capacity Operator ONLY Maximum Weight Capacity 125 kg 276 lbs rider all cargo accessories Motor Specifications Power 7 0 Kilowatts 9 39 HP Torque 8 19 ft lb 1...

Page 81: ...Rear cold 42 psi 290 kPa 2 95 kgf cm2 Technical Information 81 Lights Headlight H4 Halogen 55 60W Bulb Brake Tail Light 1157 12V 21 5W Bulb Turn Signal Lights 916 12V 18W Bulb License Light C5W 12V 5W...

Page 82: ...acture All parts removed under this limited warranty become the property of BRAMMO At BRAMMO s sole option warranty service may be made by replacing a larger component of which the defect is part or w...

Page 83: ...n this manual e Any products tampered with modified adjusted or repaired by any unauthorized party including the owner f Any damage caused or resulting from the use of inappropriate tools g Any additi...

Page 84: ...is owner s manual conducted by a BRAMMO Authorized Service Agent and to maintain adequate proof that such service inspections have been conducted and c Ensure that the BRAMMO Authorized Service Agent...

Page 85: ...if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or BRAMMO...

Page 86: ...84 Detailed Charging Information 41 Display Check 19 Drive Enabled Indicators 15 17 DRIVE Mode 31 Emissions Label 12 Enabling the Drive System 32 Error Codes 78 Eye Protection 25 Flat Tire 72 73 74 Fr...

Page 87: ...Wheel Removal Installation 74 Removal from Storage 69 Replacement Fuses 75 Reporting Safety Defects 85 Rider Training 26 Riding Gear 25 Right Turn Indicator 15 16 Safety 8 9 Safety Certification Label...

Page 88: ...Notes Notes 88...

Page 89: ...Notes Notes 89...

Page 90: ...owed by the main contactor click from the motor area The GO indicator on the dash will illuminate and the 4 LEDs above the LCD will blink indicating that the Enertia has successfully entered a safe op...

Page 91: ...andard A C outlet After the Enertia powers up in the CHARGE mode the dash will illuminate all lighting and the horn will function When A C power is detected the Enertia will begin to charge While char...

Page 92: ...2010 Enertia Owner s Manual 55641258 Revision A 01...

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