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  Safe  Riding  Tips  /  Daily  Safety  Checks

Familiarise  yourself  well  with  starting, 
acceleration  and  braking  of  the  vehicle.

When  applying  the  brakes,  use  both,  the 
front  and  rear  brakes.  Applying  only  one 

brake  may  cause  the  rider  to  loose  control, 

use  more  of  the  front  than  rear  judiciously 

depending  on  road  surface  conditions.

Riding  at  proper  speed  and  avoiding 
unnecessary  acceleration  and  braking  are 

important  not  only  for  safety  and  low  fuel 

consumption,  but  also  for  longer  life  of  the 

vehicle  and  smooth  operation.

During  rainy  season  ride  the  vehicle  more 
cautiously.  Remember  vehicles  skid  more 

easily  during  light  showers.

Drive  cautiously.  Start  early  and  reach  your 
destination  safely.

Always  carry  vehicle  registration  papers, 
insurance  and  a  valid  driving  licence  with 

you.

Rainy  Season  Care  :

 

Fit  &  Finish  Parts

It  is  suggested  to  customer  to  take 

appropriate  care  in  area  of  heavy 
monsoon  or  high  rainfall  area. 

• Enough 

fuel  level

  for  planned  distance  of 

journey. No fuel leakage in fuel lines.

n

Engine oil

 level (bet  upper - lower level mark)

Throttle  cable

  play  of  2  -  3  mm.  Smooth 

operation & positive return to closed position, 

Steering Lock

 lever not fouling.

Brake Pedal

 Play - 20 to 30 mm.

Wear lining Indicator

 within usable range.

no brake dragging.

Drive Chain

 slack of 25 to 35 mm adequately 

lubricated.

• Function of all 

lights & horn

• Smooth 

steering

 

movement

 without restriction

Clutch lever

 play - 2 to 3 mm

Both stands

 return to their fully up position.

• Correct 

inflation  pressure

  in  both  tyres 

adequate tread  depth - no cracks / cuts. 

• Correct 

rear  viewing

  span  adjustment  of 

mirror.

The  appropriate  surface  preventive  coat  to 

avoid  rusting  /  poor  surface  finish  on 
a c c o u n t   o f   a d v e r s e   a t m o s p h e r i c  

conditions.

Running  In 

Always  keep  the  speed  below  the  limits 

mentioned  in  the  table.

Do  not  race  the  engine  excessively.

Do  not  start  moving  or  race  the  engine 

immediately  after  starting.  Run  the  engine 

for  a  minute  at  idle  speed  to  give  the  oil  a 

chance  to  workup  into  the  engine.

Do  not  run  at  constant  speed.  Vary  the 

engine  speed.

Fuel  Saving  Tips  :

A  well  maintained  vehicle  and  good  driving  can 

contribute  a  lot  to  the  saving  of  petrol. 

Following  are  a  few  simple  fuel  saving  tips.

Good  Riding  Habits  :

Ride  smoothly  and  steadily  at  an  optimum 

driving  speed  of  40  to  45  Km/h.

Avoid  harsh  braking.

Change  the  gear  judiciously  according  to 

the  speed  &  load  requirement.

Don’t  overload  the  vehicle  above  the 

specified  payload.

Use  the  accelerator  judiciously.

Cut  off  the  engine  if  you  want  to  stop  for 

more  than   two  minutes.

Proper  running-in  is  important  for  the  better  life 

and  trouble  free  performance  of  the  vehicle.

During  first  2000  kms  running-in  period  do 

not  exceed  following  speed  limits.

Kms

1st

2nd

3rd

4th

0  -  1000

15

30

45

55

1000  -  2000

20

40

60

75

Fuel

Check  fuel  lines  and  connections  for 

leakage.

Spark  plug

Inspect  and  clean  spark  plug.  Adjust 

electrode  gap.  Replace  periodically

Air  filter

Clean  /  Replace  the  air  filter  element 

periodically.

Engine  oil

Check  level.  Use  recommended  grade 

and  quantity.

Brakes

Ensure  that  the  brakes  are  not 

dragging  /  binding.

Clutch

Ensure  correct  clutch  lever  play.

Tyre  pressure

Always  maintain  the  recommended  tyre 

pressure.

Carburettor

Clean  and  adjust  the  carburettor. 

Adjust  idling  speed.

Vehicle  Maintenance  (Ensure  Following)

Summary of Contents for BM 100

Page 1: ...klet are not to be taken as binding on the manufacturers The essential features of the type described and illustrated herein remaining unaltered Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this booklet upto date Modifications on the vehicle parts or accessories as may be convenient and necessary Safety and Warning information Warning This indicat...

Page 2: ...lo 2 kg cm2 28 PSI Rear pillion 2 50 kg cm2 36 PSI Dimensions Length 1970 mm Width 770 mm Height 1065 mm Wheel base 1235 mm Min Turning radius 1900 mm Ground clearance 150 mm Min Electrical System 12 Volts AC DC Head Lamp 35 35 W Position Pilot Lamp 3W Stop Lamp Tail Lamp 21 W 5 W Turn Signal Lamp 10 W Neutral Indicator Lamp 3 W Hi Beam Indicator Lamp 3 W Turn Pilot Indicator Lamp 3 W Speedometer ...

Page 3: ...tor LH RH When turn signal switch is turned to Left or Right Turn pilot indicator will flash with engine running 2 Speedometer The Speedometer pointer shows the speed of vehicle 3 Odometer The Odometer shows the total distance that the vehicle has accumulated 4 Hi beam Indicator When Headlight is ON and Hi beam is selected with engine running Hi beam indicator will be lit N 5 Neutral Indicator Whe...

Page 4: ...k Cap is locked when pushed back into the place Fuel Tap Fuel tap lever has following positions ON When fuel level is above Reserve position RES When fuel level is below Reserve position OFF When fuel supply is to be cut off Fuel Tank Cap Fuel Tap OFF ON RES Location of Parts A Turn Signal Switch When the turn signal switch is turned to Left the Left side Front and Rear turn signal flash ON and OF...

Page 5: ... cover properly with bracket on Chassis and Lock For Side cover LH For Side cover RH adopt same procedure and fit the screw D properly Caution Fit cover as described above to ensure proper fitment Location of Parts FRONT BRAKE ADJUSTER Front Brake Adjustment For safe riding the brakes must always be maintained in perfect condition Brake is properly adjusted if The wheel rotates freely when the con...

Page 6: ...ng Close the throttle completely leaving the clutch engaged except while shifting gears so that the engine braking will help slow down the motorcycle Shift down one gear at a time so that you are in Neutral when you come to a complete stop When stopping always apply both brakes at the same time Normally the front brake should be applied a little more than the rear De clutch as necessary to keep th...

Page 7: ...ks cuts Correct rear viewing span adjustment of mirror The appropriate surface preventive coat to avoid rusting poor surface finish on account of adverse atmospheric conditions Running In Always keep the speed below the limits mentioned in the table Do not race the engine excessively Do not start moving or race the engine immediately after starting Run the engine for a minute at idle speed to give...

Page 8: ... Service Center Periodic Maintenance Information Spark Plug Remove spark plugs by using plug spanner Clean the spark plug Adjust the gaps if incorrect by bending outer electrode carefully Spark plug gap 0 6 to 0 7 mm Spark Plug Tyre Pressure Keep appropriate tyre pressure as mentioned below to increase life of the tyre for better fuel consumption Mico UR 3 AC or Champion PRZ 9 HC 2 Front 1 75 kg c...

Page 9: ...quent Every 2 500km Whichever comes first Kms Days OR 30 45 240 days from date of sale Every 75 days Every 2500 Km or every 75 days s ly ubsequent Periodic Maintenance Lubrication Chart l Indicates operation to be performed More frequent cleaning may be required when driving in dusty condition A Adjust CL Clean C Check L Lubricate T Tighten R Replace D Drain Note Parts Lubricants to be replaced as...

Page 10: ...battery if required Check connection at terminal starter relay and apply petroleum jelly on terminals if required q 15 Check and adjust steering freeness q 16 Check front mudguard alignment w r t front wheel q 17 Check all important nuts and bolts for proper torque and tightness q 18 Fit all O E accessories like mirror leg guard muffler guard etc As applicable to certain model q 19 Start vehicle c...

Page 11: ...ain If required As per Schedule If Applicable 13 Check adjust brakes 14 Check and top up brake fluid level If Applicable 15 Check and adjust steering 16 Check Replace Fork Oil As per Schedule If Applicable 17 Check Clutch Gear Choke Accelerator TPS If Applicable and adjust if required 18 Check tight Nuts Bolts Fasteners to the recommended torque Refer SSM 19 Lubricate specific points as per Lubric...

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