KTM 390 Duke AR 2018 Setup Instructions Download | Manualshive

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SETUP INSTRUCTIONS

2018

390 Duke

Art. no. 3213834en

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Summary of Contents for 390 Duke AR 2018

Page 1: ...SETUP INSTRUCTIONS 2018 390 Duke Art no 3213834en ...

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Page 3: ...roduction of a particular model without prior notice KTM accepts no liability for delivery options deviations from figures and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belong to the regular scope of supply 2018 KTM Sportmotorcycle GmbH Mattighofen Austria All rights reserved Reproduction even in part as well as copying of all kinds...

Page 4: ... or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 5: ...ure and unpack it Check the sepa rate enclosure for completeness Check the vehicle for transport damage A00037 10 Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the mate rial becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged or bent Position the handlebar Info Make sure the cables and...

Page 6: ...ant take the vehicle off the pallet Remove the passenger seat p 8 E01183 01 Take tool set out of the separate enclosure and fasten onto the bottom of the passenger seat using the rubber straps provided in the tool set Remove the front rider s seat p 8 Remove spare key and KEYCODECARD under the seat and keep in a safe place for the handover Warning Risk of injury Battery acid and battery gases caus...

Page 7: ...attery package Recharge the battery p 9 Install the battery p 10 Remove the remaining films Refuel p 13 Check the headlight setting p 14 Prepare the vehicle according to the specifications in the KTM Dealer net for handover to the customer ...

Page 8: ...e is perceptible and deter mine the play in the clutch lever A Clutch lever play A 1 3 mm 0 04 0 12 in If the clutch lever play does not meet the specified value Adjust play in the clutch lever p 6 Move the handlebar to and fro over the entire steering range The clutch lever play must not change If the clutch lever play changes Check the routing of the clutch cable 3 2 Adjusting play in the clutch...

Page 9: ...unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and let it run idle Move the handlebar to and fro over the entire steering range The idle speed must not change If the idle speed changes Check throttle cable routing 3 4 Adjusting the...

Page 10: ...and lower it at the rear while pushing for ward Press passenger seat downward until it clicks into place Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly After assembly check whether the seat is correctly locked and cannot be pulled up Finally check that the passenger seat is correctly mounted 3 7 Removing the front rider s seat Preparatory work...

Page 11: ...ispose of batteries as household waste Dispose of batteries at a collection point for used batteries Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Even when there is no load on the battery it discharges steadily The charging level and the ...

Page 12: ... 00029095053 Info Follow the instructions of the charger and the manual Disconnect the battery charger after charging the battery Guideline The charging current charging voltage and charging time must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months Finishing work Mount the front rider s seat p 9 Mount the passenger seat p 8 Set the time and date p 11 3 10 In...

Page 13: ...enu V01173 01 Setting the clock Press the UP or DOWN button until the time is marked Press the SET button The hour flashes and is underlined Press the UP or DOWN button until the current hour is set Press the SET button The minutes flash and are underlined Press the UP or DOWN button until the current minute is set Press the SET button The time is stored V01174 01 Setting the date Press the UP or ...

Page 14: ...othing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Note E...

Page 15: ...led particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse t...

Page 16: ... vehicle upright on a horizontal surface in front of a light wall and make a marking at the height of the center of the low beam headlight Make another mark at a distance B under the first marking Guideline Distance B 5 cm 2 in Position the vehicle perpendicular to the wall at a distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider now mounts the motorcycle w...

Page 17: ... counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range Screw 1 also secures the headlight Ensure the screw is always screwed in far enough 400726 11 Set the headlight to marking B Guideline The light dark boundary must lie exactly on lower marking B when the motorcycle is ready to operate with the rider mounted along with any luggage and a...

Page 18: ... retaining bracket on frame M6 7 Nm 5 2 lbf ft Screw air filter box M6 6 Nm 4 4 lbf ft Screw brake fluid reservoir of rear brake M6 8 Nm 5 9 lbf ft Loctite 243 Screw brake hose clamp M6 7 Nm 5 2 lbf ft Screw cable holder side stand switch M6 9 Nm 6 6 lbf ft Loctite 243 Screw chain sliding guard M6 7 Nm 5 2 lbf ft Screw combination instrument M6 7 Nm 5 2 lbf ft Screw compensating tank M6 5 Nm 3 7 l...

Page 19: ...8 27 Nm 19 9 lbf ft Remaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw engine bearer M8 22 Nm 16 2 lbf ft Screw foot brake lever M8 16 Nm 11 8 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 30 Nm 22 1 lbf ft Loctite 204 Screw front brake disc M8 30 Nm 22 1 lbf ft Loctite...

Page 20: ...lbf ft Screw combination instrument bracket M10x1 25 21 Nm 15 5 lbf ft Screw front footrest bracket M10x1 25 44 Nm 32 5 lbf ft Loctite 243 Screw front footrest bracket engine bearer M10x1 25 49 Nm 36 1 lbf ft Screw top shock absorber M10x1 25 51 Nm 37 6 lbf ft Loctite 243 Stud rear sprocket M10x1 25 50 Nm 36 9 lbf ft Nut rear wheel spindle M14x1 5 98 Nm 72 3 lbf ft Nut swingarm pivot M14x1 5 98 Nm...

Page 21: ...Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 Super unleaded type C ROZ 95 RON 95 PON 91 Standard classification ANP Agência Nacional do Petróleo 57 ROZ 95 RON 95 PON 91 Guideline Only use su...

Page 22: ... 3213834en 3213834en 01 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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