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ASSEMBLY MANUAL

Read and understand this entire manual before riding!

DO NOT RETURN TO STORE!

NOTE: Manual illustrations are for demonstration purposes only. Illustrations man not reflect exact appearance of actual procduct.

WWW.GMXMOTORBIKES.COM.AU

ATV OFF ROAD - GMX CHIP 50cc

Summary of Contents for CHIP 50cc

Page 1: ... this entire manual before riding DO NOT RETURN TO STORE NOTE Manual illustrations are for demonstration purposes only Illustrations man not reflect exact appearance of actual procduct WWW GMXMOTORBIKES COM AU ATV OFF ROAD GMX CHIP 50cc ...

Page 2: ... CHECK LOOSE PARTS On most occasions your bike will come 90 assembled depending on the model Please go through all lose parts and check packaging that has been taken out to ensure no parts get thrown out so you can assemble your GMX Product READ MANUAL Ensure that you read and go over the manual and UNDERSTAND before assembling product PLEASE NOTE Minor assembly is required but in the interest of ...

Page 3: ...E OR REMOVE KEYS KEY REMOVAL WARNING Please use unleaded fuel 90 Octane or above UNLEADED FUEL ONLY WARNING This product is powered by a 4 stroke engine and comes with transport oil in the engine THE OIL NEEDS TO BE DRAINED AND REPLACED WITH MOTORCYCLE OIL 10W 40 or 10W 50 IS REQUIRED IF THE OIL CHANGE IS NOT PERFORMED YOU MAY INTERNALLY DAMAGE THE ENGINE AND CLUTCH AND VOID YOUR WARRANTY DO NOT U...

Page 4: ...embly is required and in the interest of safety and warranty it is recommended that you have this product assembled by a qualified skilled small engine mechanic You may need to provide proof of being assembled by a skilled mechanic if not a report from a small engine mechanic advising of the issues to process your warranty claims The warranty is a parts replacement warranty and labor is not includ...

Page 5: ...d walk your motorcycle across TAKE TIME TO LEARN AND PRACTICE Developing off road riding skills is a gradual step by step process Start by practicing at low speeds in a safe area and slowly build your skills Personal instruction from an experienced rider can also be valuable ALWAYS WEAR A HELMET It s a proven fact helmets significantly reduce the number and severity of head injuries It is required...

Page 6: ...LITY is necessary for riding a motorcycle Generally speaking your youngster should be good at riding a bicycle before getting on a motorcycle Can your youngster judge speeds and distances while riding a bicycle and react with proper hand and foot actions Anyone who does not have good coordination balance and agility is not ready to ride this motorcycle To help your youngster build confidence as th...

Page 7: ...arts If you are unsure get advised by an experienced small engine mechanic or hobby shop technician BRAKE CHECK Check the brakes for correct functioning When you apply pressure to the hand brake you should have a positive braking action If not adjust the brake accordingly When you apply the brake with the accelerator on the brake cut off switch will stop the motor FRAME FORK AND HANDLEBARS Check f...

Page 8: ...d be returned to the ON position after refuelling to avoid running out of fuel with no reserve ON Turning the fuel valve ON before attempting to start the engine allows fuel to flow from the fuel tank to the carburettor OFF Turning the fuel valve OFF after stopping the engine prevents the flow of fuel from the fuel tank to the carburetor RES Turning the fuel valve to RES allows fuel to flow from t...

Page 9: ...ENT Used to warm a cold engine immediately after starting with air temperature below 35tfC 95T OFF Used for normal operation for restarting a warm engine or starting a cold engine with air temperature above 350C 950F IGNITION SWITCH The ignition switch is used to prevent unauthorized use of the motorcycle Before riding insert the key and turn it to the right for the ON position After parking the m...

Page 10: ...njoy more hours of safe off road riding ENGINE STOP SWITCH The engine stop switch is used to turn the engine off during normal riding situations To operate turn the switch to either OFF position The switch must be in the RUN position to start the engine FRONT BRAKE LEVER The front brake lever is used to slow or stop your motorcycle To operate pull the lever GEAR SHIFT LEVER The shift lever is used...

Page 11: ...structions on how to perform some important maintenance tasks Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Read the instructions before you begin and make sure you have the tools and skills required To help prevent the motorcycle...

Page 12: ...osen the lock nut 3 on the throttle cable mechanism 3 Turn the adjuster 4 4 Tighten the lock nut Return the dust cover to its normal position 5 After adjustment check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions If you can t get the free play within the specified range contact your Dirt Bike dealer ...

Page 13: ...laced correctly over the guide on the forks Pic 2 Pic 1 Pic 2 Grab the front wheel and place the spacer in the bearing cap on the opposite side to the brake drum Pic 3 Slide the brake assembly into the brake drum Pic 4 NOTE make sure the brake shoe assembly matches Pic 2 Pic 5 Pic 3 Pic 4 Pic 5 Slide the wheel into place and insert axle Pic 5 attach nuts and tighten ...

Page 14: ... place and locate the top handlebar mounts and bolts attach in place and tighten bolts Pic 6 Pic 6 3 Mudguard and Race Plate locate the mudguard place in correct position and screw to the frame Pic 7 8 Place the Race plate in correect position and attach with screw Pic 9 Pic 7 Pic 8 Pic 9 ...

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